Herutu 21D-429C Instruction Manual Download Page 75

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Summary of Contents for 21D-429C

Page 1: ...ss Production Control Indicator Controller 21D 429C Instruction Manual V1 80 Please use this Instruction manual correctly on reading well Please keep it carefully to be able to read immediately when required ...

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Page 3: ...s follows 429D 265D 485D 1 Machine types D Large sized 4 digit Single side D5 Large sized 5 digit Single side DW Large sized 4 digit Double side D5W Large sized 5 digit Double side DE Middle sized 5 digit Single side DEW Middle sized 5 digit Double side 2 Item 2 4 items 3 Communication 429 Specific small current radio wave 265 Microradio wave 485 Wire type For the 485 type only the Display is avai...

Page 4: ...human injury or physical damage The type of precautions that should be observed are classified using the following pictorial symbols This pictorial symbol indicates a Reminder to attract an attention This pictorial symbol indicates a Prohibition to prohibit a certain action For the usage to be commonly applied in all the models Avoid using in a place with a plenty of humidity or dust Otherwise abs...

Page 5: ...ody Power cord and Plug outlet with wet hands It may cause an electrical shock Do not damage the Power cord A short circuit or heating may cause a fire or electrical shock Do not use the Power plug with dust being adhered A short circuit or heating may cause a fire or electrical shock Do not give a strong impact onto the AC adapter It may cause an accident or machine failure If you find out deform...

Page 6: ... functions of device at remote place using a radio wave 1 Do not use it for the application which may possibly cause loss of human life or damage of other equipment or units Also do not use it near the units which may be malfunctioned by theradio wave emitted from this machine 2 Overhauling or remodeling the machine certified as the technical standard conformance is prohibited by the law 3 Do not ...

Page 7: ...ber Command 3 17 5 6 Setting the tact precision Command 4 17 5 7 Setting with or without Tact reserve function Command 5 18 5 8 Setting with or without working hours Command 6 20 5 9 Setting the password function Command 7 21 5 10 Setting the pre scale Command 8 22 5 11 Setting with without Advancement judging Command 9 23 5 12 Setting the Transmit mode Command 10 24 5 13 Setting with without latc...

Page 8: ...etting the Advancement judging function Key 9 47 7 Applied operation 48 7 1 Working setting 2 3 Setting the Tact reservation With working hour 50 7 2 Working setting A Operation when No for working hour setting is set Without Tact reserve function 58 7 3 Working setting B C Operation when No for working hour setting is set With Tact reserve function 61 8 Handling precautions 62 9 Maintenance 62 10...

Page 9: ...t on the rationalization of production such as production process analysis worker s self administration and etc 1 3 Type selection The combination of Target Actual Advancement Accomplishment rate and Plan allows you to select several kinds of types Normally the type is already set before shipment However it can be changed after purchasing You may select the item suitable for your application after...

Page 10: ...4 PAt Target Plan Actual 152 TPA Target Plan Actual Advancement 1523 TPAa Target Plan Actual Accomplishment rate 1524 TPAt How to calculate each item Plan Elapsed time within working hours Tact Accomplishment rate Actual Plan x100 Advancement Actual Plan Decimal places of the Accomplishment rate are all cut off If the Accomplishment rate is over 9999 or it cannot be calculated 9999 appears for the...

Page 11: ...rminal is not connected Working environment Temperature 0 50 Humidity 85 or less no dew drop Size 222W x155H x 40Dmm Projection excluded Weight About 650g Buzzer Used for checking the key input and error Keyboard Membrane switch with 20 keys F1 F4 0 9 UP DOWN CLR ENT Display LCD 16 digitx2 line LED backlight built in Switch Power switch x 1 Locker switch Input Non voltage contact input x 5 point 5...

Page 12: ...429C 4 Specifications Also use an extreme care when controlling the lamp load and etc having a high inrush current Even if only slightly exceeding the maximum output current it may damage the drive circuit ...

Page 13: ...igit type 0 99999 Advancement 4 digit type 0 999 5 digit type 0 9999 Accomplishment rate 4 digit type 0 999 5 digit type 0 9999 Tact reservation For twenty types at max Reserved contents Set up time 0 998 min 1 Tact 1 9999 9 second or 0 01 999 99 second Production target quantity 4 digit type 0 9999 5 digit type 0 99999 Clear time For 3 time max Pre scale value 1 99999 Multiple number 1 99999 Batc...

Page 14: ...nd Functions of each section 3 1 Names and Functions of each section Antenna LCD display Buzzer slot Keyboard Terminal block cover I O Terminal block Power input Terminal block DC Jack IN Power switch Mounting slot 4 point Nameplate seal Certification label ...

Page 15: ... DC11 0 28 0V I O Terminal block Screw type I O terminal block Mounting slot Mounting slot for installing the machine Φ4 5mm x 4 point For the mounting slot positions see the Dimensional drawing DC Jack IN DC Jack entry for dedicated AC adapter DC12V Power switch Power source switch Nameplate seal Model and production number are described Certification seal Certification seal certifying the compat...

Page 16: ...on during inputting so that the planned quantity calculation runs Open collector output Advancement judging output It turns on while Advancement exceeds advancement judging value Advancement judging output It turns on while Advancement does not exceed advancement judging value During setup output During setup turns on 2 During setup turns off for other than Working hour During stop output With Wor...

Page 17: ...g from the final reserve No the reserve No 1 comes back 2 This is only effective when Yes for use of working hour is set while Yes for use of Tact reserve function is set 3 3 AC Adapter Model ADB12100 Input voltage AC90 264V Output voltage DC12V 1A コネクタ Connector ...

Page 18: ...ion and instantaneous stoppage into the power source If AC Adapter is used insert the AC adapter connecting section into the DC jack of the machine If DC power source is used connect the power source which can stably supply 300mA or more up to the specified voltage into the Terminal block Besides the wire rod for power source should be securely mounted on the Terminal block To assure the safety tu...

Page 19: ...Sec or more For the input signal be sure to connect the non voltage contact signal Examples of connection Output side Contact output LED lights up with ON Use it within the driving current per terminal If the specified power voltage or driving current are exceeded connect the drive circuit like relay during use Or if inductive load such as lamp or relay is connected take necessary actions for inru...

Page 20: ...21D 429C 12 Installation methods Terminal block rating Cable size to be connected 0 14 1 5mm２ AWG26 AWG16 Electric cable naked length 6mm Terminal screw nominal dia M3 Absolute max rating DC50V 1 5A ...

Page 21: ...onds Command selection screen appears Ｃｏｍｍａｎｄ０１２ Command selection screen You may set the following contents in command selection screen Enter numeric value for the item to be changed and press ENT key Command Contents Setting range 0 Sets the equipment No 1 99 1 Sets the wireless channel 1 40 2 Sets the type 0 6 3 Sets the digit number 4 5 4 Sets the tact precision 0 1 0 01 5 Sets with or witho...

Page 22: ... 5 3 Setting the wireless channel Command 1 Press 1 key and Wireless channel setting screen appears If there is no need to change the setting contents press ENT key to return to the Command selection screen Input optional numeric value within 1 40 e g To set the wireless channel 3 input 3 Here press ENT key to set the wireless channel and Command setting screen comes back If you have inadvertently...

Page 23: ...429 3000 25 429 5500 06 429 3125 26 429 5625 07 429 3250 27 429 5750 08 429 3375 28 429 5875 09 429 3500 29 429 6000 10 429 3625 30 429 6125 11 429 3750 31 429 6250 12 429 3875 32 429 6375 13 429 4000 33 429 6500 14 429 4125 34 429 6625 15 429 4250 35 429 6750 16 429 4375 36 429 6875 17 429 4500 37 429 7000 18 429 4625 38 429 7125 19 429 4750 39 429 7250 20 429 4875 40 429 7375 ...

Page 24: ... ENT key and type setting screen appears If there is no need to change the setting contents press ENT key to get back to the Command selection screen Input optional numeric value within 0 6 e g To set the type 5 1523 input 5 If key is pressed type notation changes into alphabetical notation If key is pressed once more type notation changes into numeric notation Here press ENT to set the type and C...

Page 25: ...ppears If there is no need to change the setting contents press ENT key to get back to the Command selection screen Press key to select tact precision 0 1sec 0 01sec Here press ENT to set the tact precision and Command selection screen comes back Once the tact precision is changed the tact unit which is set at present will be changed Therefore if changed be sure to reset the tact and tact reserve ...

Page 26: ...ss ENT key and Tact reserve function setting screen appears If there is no need to change the setting contents press ENT key and Command selection screen comes back Press key to select Tact reserve function Yes No If No is selected and ENT key is pressed Command selection screen comes back If Yes is selected and ENT key is pressed the Display method selection screen appears Press key to select Cum...

Page 27: ...ion actual up to present time Displays total production actual of reserve No being executed at present time Advancement Displays advancement degree against total planned production quantity at present time Displays advancement degree against total planned production quantity of reserve No being executed at present time Accomplishment rate Display the accomplishment rate of production actual agains...

Page 28: ...culation function after returning to the beginning of working hour is not available Select 6 key and then press ENT key and the Working hour with without setting screen appears If there is no need to change the setting contents press ENT key to get back to the Command selection screen Press key to select working hours Yes No Here press ENT to set Working hours With Without and Command selection sc...

Page 29: ...ts press ENT key toreturn to Command selection screen Input optional numeric value within 0000 9999 If password function is not used set to 0 0 0 and 0 in this order Here press ENT key to set the password and Command selection screen comes back If you have inadvertently pressed a wrong password number press CLR key to return to the status of or overwrite the correct password number to modify Funct...

Page 30: ...press ENT key and Pre scale function setting screen appears If there is no need to change the setting contents press ENT key to return to the Command selection screen Input optional numeric value within 0 2 Here press ENT key to set the pre scale and Command selection screen comes back If you have inadvertently pressed wrong pre scale no press CLR key to return to the status of or overwrite the co...

Page 31: ...key and Advancement judging With Without setting screen appears If there is no need to change the setting contents press ENT key to get back to the Command selection screen Press key to select advancement judging No Yes Here press ENT key to set the advancement judging Yes No and Command selection screen comes back The advancement judging function is only effective when S 3 and YKJS 1523 are set i...

Page 32: ... mode Continuous Intermittent If Continuous is selected and ENT is pressed Command selection screen comes back If Intermittent is selected and ENT is pressed Telegram No setting screen appears Input optional numeric value within 1 5 Here press ENT to set the No of Telegram If you have inadvertently pressed a wrong data input the correct data so that it can be modified Here press ENT key to set the...

Page 33: ...terval of 0 to 7 seconds 8 types in total at interval of 1 second regardless of any number of telegram However when impossible to transmit due to the radio wave receiving from others at transmitting timing upon stoppage of other radio wave transmission starts Function settings ...

Page 34: ...Yes Here press ENT to set latch display With Without and Command selection screen comes back 5 14 Setting with without the stop a calculation at the PLAN TARGET Command 12 Setting with without the stop at the PLAN TARGET Setting Contents Yes Stop PLAN value at the PLAN TARGET No Not stop PLAN value at the PLAN TARGET Select 1 2 key and press ENT key and setting screen appears If there is no need t...

Page 35: ... Sets or changes the advancement 3 S Accomplishment rate Sets or changes the accomplishment rate 4 T Actual Sets or changes the production actual 152 YKJ 4 Clock Sets or changes the internal clock ALL 5 Working hour Sets or changes the working hour ALL 6 Working hour pattern Sets or changes the working hour pattern ALL 7 Clear time Sets or changes the clear time ALL 8 Pre scale Sets or changes the...

Page 36: ...hout Tact reserve function is set in Function settings 8 key is only effective when either of Multiple or Batch for the pre scale is set in the Function settings Pressing CLR key once allows the Actual to be cleared and returning to the beginning of working hour and then the planned quantity to be recalculated according to the tact Pressing this key twice allows the Actual to be cleared and the pl...

Page 37: ...ating status screen If key is pressed once more Normal screen comes back １９３１ＣＤＯＵＴＣＨ０１ＩＤ０１Ｍ１ Operating status screen When type 1523 TPAa 1524 TPAt is set a ０００ＣＤＯＵＴＣＨ０１ＩＤ０１Ｍ１ Operating status screen Display of Working hour setting flashing Display of Internal clock Display of With without carrier Display of Output terminal status Display of Communication channel Display of Equipme...

Page 38: ... not indicated output from terminal is ineffective so that terminal cannot be turned ON even if it should be outputted Communication channel Indicates the channel being communicated Equipment ID Indicates the preset ID ON OFF of output For the output pressing key allows switching between effective and ineffective of output from terminal To confirm the present status press key to display the Operat...

Page 39: ...tive display C or c Descriptions of working setting to be displayed Operating status screen Setting contents Display methods lights With working hour is set Without Tact reserve function 1 With Tact reserve function Individual display 2 With Tact reserve function Cumulative display 3 Without working hour is set Without Tact reserve function A or a With Tact reserve function Individual display B or...

Page 40: ...me necessary for production of one product Key No 0 Optional numerals ENT ５ Setting target Set the target production quantity for one day Key No 1 Optional numerals ENT ６ Setting the clear time Set the time by which production actual can be cleared automatically Key No 7 Clear time x Input 3 time max ENT If no need input 0 Carry out the following setting as necessity ７ Setting pre scale Key No 8 ８...

Page 41: ...hat time If you have inadvertently set a wrong data you may press CLR key to get back to the Step or you may input 4 correct digits continuously to correct the wrong data The machine has a crystal clock The accuracy of this clock well withstands the normal use However the oscillation frequency of the crystal may vary with the temperature causing a slight shift due to changes in the working environ...

Page 42: ...3 Input 3 Here press ENT to set that working hour pattern If you have inadvertently set a wrong data you may press CLR key to get back to Step The working hour pattern that was set always appears in the right hand corner of the normal screen Working hour pattern setting is only effective when Yes for use of working hour pattern is set in Function settings If No is set it cannot be set ６ＷＨＰＩｎｐｕ...

Page 43: ...king Rest Working Rest Working Rest Working Rest 17 45 19 50 20 00 22 00 23 00 1 00 1 15 3 30End Working Rest Working Rest Working Rest Working Press 5 key and Working hour setting screen appears The 00 before START indicates an input number Input 8 3 and 0 in this order Here press ENT key FINISH screen appears If you have inadvertently set a wrong data you may press CLR key to get back to the Ste...

Page 44: ...21D 429C 36 Basic operation At last press 0 0 0 0 and ENT keys on the START screen of even input numbers to set the working hours of your interest ...

Page 45: ...e of 10 00 A M on the next day After setting the end of working hours be sure to set 0 Unless 0 is set the machine does not recognize the end time of working hours and so does not have the normal computation If 0 is set en route further data after that setting is all ignored If the set time is odd number FINISH screen the end time of working hours has not been set Accordingly 0 cannot be set in th...

Page 46: ...ry with the tact precision 0 1sec 0 01sec which was set in operation setting 0 1sec setting 0 1 9999 9sec 0 01sec setting 0 01 999 99sec e g For 45 5sec input 4 5 and 5 in this order Here press ENT to set the tact If you have inadvertently set a wrong data you may press CLR key to get back to the Step Tact can be changed at anytime If tact is 0 the machine does not compute any progress ０ＴａｃｔＩｎｐｕ...

Page 47: ...est The setting ranges vary with the digit number 4 digit 5 digit which was set in operation setting 4 digit setting 0 9999 5 digit setting 0 99999 e g For 12345 input 1 2 3 4 and 5 in this order Here press ENT key to set the tact If you have inadvertently pressed a wrong data press CLR key to get back to the Step １ＴＡＧＴＩｎｐｕｔ present data The screen is for 5 digit type setting TAGT Target １ＴＡＧＴ ...

Page 48: ...uantity of productions of your interest The setting rages vary with the digit number 4 digit 5 digit which was set in Function settings 4 digit setting 0 9999 5 digit setting 0 99999 e g For 12345 input 1 2 3 4 and 5 in this order Here press ENT key to set the Plan If you have inadvertently set a wrong data press CLR key to get back to the Step If the plan is changed the Advancement and Accomplish...

Page 49: ...the digit number 4 digit 5 digit which was set in the Function settings 4 digit setting 0 9999 5 digit setting 0 99999 e g For 12345 input 1 2 3 4 and 5 in this order Here press ENT to set the Actual If you have inadvertently set a wrong data press CLR key to get back to the Step If the production actual is changed Advancement and Accomplishment rate are automatically changed based on the producti...

Page 50: ... correct Advancement with being put The setting range varies with the digit number 4 digit 5 digit which was set in operation setting 4 digit setting 0 999 5 digit setting 0 9999 e g For 13 input 1 and 3 in this order Here press ENT key to set the Advancement If you have inadvertently set a wrong data press CLR key to get back to the Step The larger numerals than actual cannot be inputted ３ＡＤＶＴＩ...

Page 51: ...s 3 key to go into the Advancement setting screen Input the correct Accomplishment rate The setting range varies with the digit number 4 digit 5 digit which was set in operation setting e g For 93 input 9 and 3 in this order Here press ENT key to set the Accomplishment rate If you have inadvertently set a wrong data press CLR key to get back to the Step ３ＡＣＰＴＩｎｐｕｔ present data The screen is for ...

Page 52: ...me e g To set it at 7 55 input 7 5 and 5 in this order If you have inadvertently set a wrong data press CLR key and input once again Press ENT to set the clear time The screen displays the clear time 2 In the same manner as for the first time set the second and third clear time You can get off back the input screen using key To terminate the setting press ENT while input column is being blank to g...

Page 53: ...subtraction input is reached the numeric value goes up or down one by one point The actual input and subtraction input which do not exceed the Batch number are memorized into this machine however if they are cleared the memorized contents will be erased Up Down by means of key allows increasing decreasing one by one point regardless of any pre scale set values To carry out the Multiple number sett...

Page 54: ...21D 429C 46 Basic operation Multiple number setting range 1 99999 Batch number setting range 1 99999 0 cannot be set This function cannot be used together with Tact reserve function ...

Page 55: ...settings this function is disabled thus 9 key cannot be selected Press 9 key To set the side judging input Input side judging value e g To set 10 input 1 and 0 in this order If you have inadvertently pressed a wrong numerals press CLR key and input once again Here press ENT to set the side judging value If you have inadvertently pressed a wrong numerals press CLR key to get back to the Step Also f...

Page 56: ... function Function settings command 5 Besides when Tact reserve function is used the display method is divided into Yes for use of Cumulative display Yes for use of Individual display To change the working setting use the commands 5 6 in the Function settings Page 10 Precisely set depending on your application For the Working setting 1 see the Basic operation With Working hour With Tact reserve fu...

Page 57: ... c Descriptions of working setting to be displayed Operating status screen Setting contents Display method lights With working hour is set Without Tact reserve function 1 With Tact reserve function Individual display 2 With Tact reserve function Cumulative display 3 Without working hour is set Without Tact reserve function A or a With Tact reserve function Individual display B or b With Tact reser...

Page 58: ...ds you have to set either Cumulative display or Individual display Registered items Contents Work quantity 20 types at max Reserved contents Tact 0 1 9999 9sec or 0 01 999 99sec Target production quantity 4 digit type 0 9999 5 digit type 0 99999 Setup time 0 998min Display method Cumulative display or Individual display Displayed contents Command Cumulative display Working setting 3 Individual dis...

Page 59: ...inputted Work No 1 No 2 No 3 No 4 Total Target quantity 350 100 860 400 1710 Individual display Cumulative display Target 350 Actual 0 Advancement 0 Target 1710 Actual 0 Advancement 0 For the reserve No 1 Target 100 Actual 0 Advancement 0 Target 1710 Actual 350 Advancement 0 For the reserve No 2 Target 860 Actual 0 Advancement 0 Target 1710 Actual 450 Advancement 0 For the reserve No 3 Target 400 ...

Page 60: ...CD however the setup residual time is displayed in the time column during setup Also During setup signal turns on from I O terminal in the open collector system Ｔ１２３４５９９８ 1 Ａ００１２３ａ０００３ Normal screen The left column shows the type 123 Working setting is displayed flashing Setup residual time is displayed ...

Page 61: ...pressed a wrong data press CLR key and input 1 2 and 4 in this order once again and then press ENT to register If ENT key is pressed without inputting anything the Step comes back without being registered Input the target production quantity of the first work Reserve No 1 e g For 200 input 2 0 and 0 in this order Press ENT key to register the target production quantity If you have inadvertently pr...

Page 62: ... screen for Reserve No 2 Tact appears Input Tact Target production quantity and Setup time for Reserve No 2 and onward according to the aforementioned procedures For less than 20 in registered work quantity if one condition among 999 of setup time 0 of tact or 0 of production actual for the next Reserve No is satisfied in final register screen it means that registration is completed so that the su...

Page 63: ...ttings the above overrun and surplus time are not displayed To change the tact reserve No In normal processing data is switched in the order registered in Tact reservation however if processing should be started with the tact reserved work other than the work being currently processed this setting should be carried out The tact reserve No switching method includes the following two ways 1 Input th...

Page 64: ...rk of Reserve No 1 is set CLR key Pressing once within working hour Plan Actual is cleared and recalculation is carried out up to the present time according to the tact of the current reserve No Pressing twice within working hour Plan Actual is cleared and calculation is started from the present time according to the tact of the current reserve No Other than working hour Work of Reserve No 1 is se...

Page 65: ...ing hour setting for the range between the reserve No registered as 1 and the reserve No ahead of either 999 in setup time or 0 in tact or 0 in production actual If within working hour processing continues after returning to the reserve No 1 Switching timing 1 When No is manually changed using 2 Reserve No of F1 2 When inputting through Input terminal Tact switch 3 When Production Actual is reache...

Page 66: ...ide is regarded as Within working hour The working hour registration and the working pattern selection are disabled Since working hour is not registered there is no starting time and finishing time Accordingly recalculating function by means of CLR key is not available The input terminal for Stop input operation in the Working setting 1 3 is changed into the operation for Operating input in the Wo...

Page 67: ...ging output It turns on while Advancement is more than advancement judging value Advancement judging output It turns on while Advancement is less than advancement judging value During setup output Not used During stop output Not used This operation setting allows the planned quantity to be calculated only while the I O terminal Operating input is ON Operating input terminal OFF ON OFF ON OFF Plann...

Page 68: ... Actual is cleared and calculation is started from the present time according to the preset tact As the working hour is not registered the recalculating function while returning to the starting time is not available The data in power off can be backed up If power is boosted again calculation starts with the backed up data Operating input can be accumulated for up to 1 month ...

Page 69: ... tact according to this operation register Tact and Target production quantity beforehand For the Working setting B C the setup time is not registered Tact reserving procedure Set in the same way as for 7 1 However the setup time is not registered To switch the tact reserve No Set in the same way as for 7 1 Clear processing Clear terminal Plan Actual is cleared and calculation is started from the ...

Page 70: ...ct setting and the above 1 2 3 When the machine does not operate normally try pressing the CLR key after re checking if the Working hour Tact and Clock are normal If the machine still does not return to normal condition please contact us because a machine trouble is suspected 5 When it becomes impossible for the period of the data backup and the clock to shorten or to backup it is necessary to exc...

Page 71: ...ping the product or shall be 6 months after shipping substituting goods The warranty periods will be applied the period visited later Note however that free of charge repair under this warranty is limited to the hardware components of the product Even during the warranty period the customer shall be responsible for repair cost if any of the following applies 1 Troubles or damages occurring due to ...

Page 72: ...pair the product within 5 years after end of production for a fee However we reserve the right to use substitute parts or devices for repairing purposes if there are unavoidable reasons such as unavailability of service parts Others Independent of the warranty period the product to be repaired shall in principle be brought into our site because of the necessity of using measuring instruments or th...

Page 73: ...21D 429C 65 Dimensional drawing Dimensional drawing ...

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Page 76: ...UTU ELECTRONICS CORPORATION 422 1 Higashimikata cho Kita ku Hamamatsu Shizuoka 433 8104 Japan Sales dept TEL 81 53 438 3555 FAX 81 53 438 3411 Website URL https www herutu co jp en E mail info herutu co jp ...

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