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Henny Penny OFG-390, Operator'S Manual

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Henny Penny OFG-390 Operator'S Manual Download Page 44

                     Model OFG- 390

Power switch on but fryer
completely inoperative

Shortening not heating

Foaming or boiling over

Shortening not draining

Filter motor won’t run

Product Color Not

Correct:
A. Too Dark

B. Too Light

C. Product Greasy

4-1.    TROUBLE SHOOTING GUIDE

Problem

Cause

Correction

• Open circuit

• Gas valve knob turned to the

OFF position

• Drain valve open

• High temperature limit tripped

• See Boil-Over chart on fryer

and beginning of Operation
Section in this manual

• Drain valve clogged

• Motor overheated

• Temperature too high

• Breading to far in advance

• Temperature too low

• Fryer incorrect preheat

• Wrong product button pressed

• Shortening old

• Temperature too low

• Frypot overloaded

• Product not removed from frypot

immediately after end of cycle

•

Fryer plugged in

• Check breaker or fuse at wall

• Make sure gas control valve knob is

turned to the ON position

• Close drain valve

• Reset high temperature limit; see

Operating Controls Section

• Follow boil-over procedures from

chart.

• Push cleaning rod through open

drain valve.

• Reset motor;  see Filter Motor Protector-

Manual Reset Section

• Check temperature setting in the Program

Mode

• Bread product closer to frying period

• Check temperature setting in the Program

Mode

• Allow proper preheat time

• Be sure to press the correct product to

be cooked

• Replace shortening

• Check temperature setting in the Program

Mode

• Reduce cooking load

• Remove product form frypot promptly

More detailed troubleshooting information is available in the Technical Manual, available at www.hennypenny.com,

or 1-800-417-8405 or 1-937-456-8405

4-1

      703

SECTION 4.   TROUBLESHOOTING

Summary of Contents for OFG-390

Page 1: ...OPERATOR S MANUAL Henny Penny Open Fryer Model OFG 390 ...

Page 2: ......

Page 3: ...ental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0TO3YEARS During this time any frypot that fails du...

Page 4: ...combustionchamber The Model OFG 390 open fryer is equipped with a continuous pilot But fryer can not be operated with out electric power Fryer will automatically return to normal operation when power is restored Keep appliance area free and clear from combustibles Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation oper...

Page 5: ...ead the instructions fully before installing or using the appliance Datos Tecnicos Para Products CE Consumo Calorico Nominal Gas Natural I2H 26 4 kW 90 000 Btu h Neto Gas Natural I2E 26 4 kW 90 000 Btu h Gas Natural I2S 23 75 kW 81 000 Btu h Propano Licuado I3P 27 0 kW 92 000 Btu h Consumo Calorico Nominal Gas Natural I2H 29 3 kW 100 000 Btu h Bruto Gas Natural I2E 29 3 kW 100 000 Btu h Gas Natura...

Page 6: ...AC 1 Phase 50 60 Hz 10Amp 2 Wire Ground 230 VAC 1 Phase 50 60 Hz 5Amp 2 Wire Ground Heating Propane or Natural Gas 100 000 BTU Hr 29 3 kw ShippingWeight Approximately 670 lbs 304 kg A data plate located on the back shroud behind the lid gives the information of the type of fryer serialnumber warrantydate andotherinformationpertainingtofryer Also theserial number is stamped on the outside of the fr...

Page 7: ...omponents 3 1 3 2 Lid Operation 3 3 3 3 Melt Cycle Operation 3 3 3 4 Switches and Indicators 3 3 3 5 Filling orAdding Shortening 3 6 3 6 Basic Operation 3 7 3 7 Care of Shortening 3 9 3 8 Filtering Instructions 3 9 3 9 Changing the Filter Envelope 3 11 3 10 Lighting and Shutdown of Burners 3 11 3 11 Cleaning the Frypot 3 12 3 12 Filter Pump Motor Protector Manual Reset 3 13 3 13 Regular Maintenanc...

Page 8: ...nd have redesigned our products as needed in order to comply To continue compliancewiththesedirectives thisunitmustnotbedisposedas unsorted municipal waste For proper disposal please contact yournearestHennyPennydistributor 1 2 PROPER CARE Asinanyunitoffoodserviceequipment theHennyPenny open fryer does require care and maintenance Requirements for themaintenanceandcleaningarecontainedinthismanuala...

Page 9: ... used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICEisusedtohighlightespeciallyimportantinformation CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in mi...

Page 10: ......

Page 11: ...ed prior to his or her departure 1 Cut and remove the metal bands from the carton 2 Removethecartonlidandliftthemaincartonoffthefryer 3 Remove corner packing supports 4 4 Cut the stretch film from around the carrier rack box and remove it from the top of the fryer lid 4 Cut and remove the metal bands holding the fryer to the pallet All counterweights must be loaded before unlatching the lid or per...

Page 12: ...ghtassembly 10 Replace rear service cover To avoid personal injury and assure safe operation of unit rear service cover must be in place 11 Cutwarningtagsfromthelidassembly Thelidmaynow beunlatched 12 Removetheaccessoriesfrominsidethefilterdrainpan Thefittingsforinstallingthegaslineareinaseparatebox alongwiththeaccessories inthefilterdrainpan 13 Remove the protective paper from the fryer cabinet C...

Page 13: ...Model OFG 390 OptionalRampUnloading 703 2 3 ...

Page 14: ...Model OFG 390 2 4 908 ...

Page 15: ...24 cm around the base of the unit is needed for proper air supply to the combustion chamber To avoid a fire install the fryer with minimum clearance from all combustible and noncombustible materials 6 inches 15 24 cm from side and 6 inches 15 24 cm from back If installed properly the gas fryer is designed for operation on combustible floors and adjacent to combustible walls To avoid fire and ruine...

Page 16: ...ter minethepropergassupplyrequirements Theminimumsupplyfor natural gas is 7 inches water column and 10 for propane Do not attempt to use any gas other than that specified on the data plate Incorrect gas supply could cause a fire or explosion resulting in severe injuries and or property damage Please refer below for the recommended hookup of the fryer to maingaslinesupply To avoid possible serious ...

Page 17: ...omplishedby 1 Installingamanualgasshutoffvalveanddisconnect union or 2 Installingaheavyduty min 3 4inch designA G A certifiedconnectorwhichcomplieswithstandardconnec tors for moveable gas appliances ANSI Z21 69 or CAN CSA6 16 Also a quick disconnect coupling which complies with the Standard for Quick Disconnect De vices for use with Gas Fuel ANSI Z21 41 or CAN 1 6 9 Also adequate means must be pro...

Page 18: ...Model OFG 390 2 8 303 ...

Page 19: ...ipingconnectionmustberedone To avoid fire or explosion never use a lighted match or open flame to test for gas leaks Ignited gas could result in severe personal injury and or property damage 2 8 GAS PRESSURE The gas pressure regulator on the gas control valve is REGULATOR SETTING factorysetasfollows Natural 3 5 inches water column 87 kPa Propane 10 0 inches water column 2 49 kPa The gas pressure r...

Page 20: ...must conform to all local state and national codes To avoid electrical shock do not disconnect the ground earth plug This fryer must be adequately and safely grounded earthed Refer to local electrical codes for correct grounding earthing procedures or in absence of local codes with The National Electrical Code ANSI NFPANo 70 the current edition In Canada all electrical connections are to be made i...

Page 21: ...STTWICEADAY FILTER ONLYWHEN COOL IS DISPLAYED BRUSHALLCRACKLINGS FROM FRYPOT SURFACESAND THE COLD ZONE DURINGTHE FILTERINGPROCESS MAKE SURE THE FRYER IS LEVEL BE CERTAIN THE SHORTENINGIS NEVERABOVE THE UPPER FRYPOT FILL LINE BE CERTAIN THATTHE GAS CONTROLVALVEAND BURNERSARE PROPERLYADJUSTED GAS UNITS ONLY USE RECOMMENDED PRODUCT LOAD SIZE FORADDITIONALINFORMATION ON THESE INSTRUCTIONS REFER TO THE...

Page 22: ......

Page 23: ...tionforthefrypotintheeventan operatorinadvertentlydrainstheshorteningfromthefrypotwhile themainswitchisinthePOWERposition theswitchisdesignedto automaticallyshutofftheheatwhenthedrainvalveisopened Shortening Mixing System Ashorteningmixingcapabilitytohelpensureshorteningisproperly mixedtopreventanaccumulationofmoistureandhenceboiling action in the pot the filter pump is activated by the controls a...

Page 24: ...t lights when the power switch is turned on if the pilots go out or do not light the flame sensors shutd the gas off via themodules Gas Control Valve Adualcontroller inwhich onesideofthevalvecontrolsthepilot lightandtheothersidecontrolsthemainburner AirflowSwitch Sensestheflowofaircomingfromtheblower iftheairflowis reduced below a set amount the switch cuts power to the gas controlvalve whichshuts...

Page 25: ...umber of heads or product to be cooked by pressing thebuttonbelowthemenueditem shorteningwillthenheatto drop temperature of that item Pressing the same button again begins the Cook Cycle the display changesfrom DROP tocountingdownthecooktimeinminutes and seconds At the end of the Cook Cycle the alarm sounds and the display reads DONE press the cycle button that is flashing to stop the alarm the fr...

Page 26: ...gprogrammed FUNCTION Button Usedintheprogrammingofthecontrols EXITFILLButton Afterfilteringthefryer ifinthefilterlockoutmode thedisplayreads FILL and the EXIT FILL button must be pressed EXIT COOL Button Aftercooking orfilteringtheshortening thetemperatureautomati cally goes into the Cool Mode which keeps shortening at a lower temperature thistemperatureextendstheshorteninglifeand minimizesthetime...

Page 27: ...Model OFG 390 SMS Controls TEMPERATURE BUTTON DIGITAL DISPLAY PRODUCT BUTTONS Figure 3 2 303 3 5 ...

Page 28: ...yingshortening be used in the open fryer Some low grade shortenings have a highmoisturecontentandwillcausefoamingandboilingover To avoid severe burns when pouring hot shortening into frypot wear gloves and take care to avoid splashing 2 The gas model requires 130 lbs 59 Kg of shortening The frypothas4levelindicatorlinesinscribedontherearwall ofthefrypotwhichshowwhentheheatedshorteningisatthe prope...

Page 29: ...LD CAUSE SERIOUS BURNS PERSONALINJURY FIREAND OR PROPERTYDAMAGE 2 Turn the POWER PUMP switch to the POWER position and press the appropriate product button to select the amount of product to be cooked The controls have a 45 second delay from when the power switch is turned on to when the burners ignite All safety devices shut off the gas supply to the burner Follow the above procedures to restart ...

Page 30: ...cking to the racks 6 Slide racks of breaded product into carrier on the lid startingwiththebottomtier 7 Lower and latch the lid down and press the appropriate product button 8 At the end of the cycle an alarm sounds and the display shows DONE At this time press the appropriate product button 9 Unlatchandraisethelidcautiously 10 Using the rack handles remove the racks of product from the carrier st...

Page 31: ...ith product 20 lb 9 0 kg max or place product with extreme moisture content into baskets WITH PROLONGED USE THE FLASHPOINT OF SHORTENING IS REDUCED DISCARD SHORT ENING IF IT SHOWS SIGNS OF EXCESSIVE SMOKING OR FOAMING SERIOUS BURNS PERSONALINJURY FIRE AND OR PROPERTY DAMAGE COULD RESULT 3 8 FILTERINGOF The Henny Penny gas 6 head fryer Model OFG 390 should be SHORTENING cleanedandtheshorteningmustf...

Page 32: ...instructions causes splashing of shortening and could result in personal injury Surfaces of fryer and racks will be hot Use care when filtering to avoid getting burned 3 Remove cooking racks and carrier and wipe bottom of lid Tilt lid out of the way to clean frypot 4 Pull drain handle towards you to open drain valve The handle should point straight out to the front of the fryer Use large white bru...

Page 33: ...N THE SHORTENING IT S POSSIBLE THATTHE FILTER CONNECTIONATTHE UNION ON THE FILTER TUBE IS NOTTIGHTENED PROPERLY IFSO TURN OFFTHE PUMPAND USE PROTECTIVE CLOTH OR GLOVE WHEN TIGHTENING THE UNION THIS UNION WILLBE HOTAND SEVERE BURNS COULD RESULT 3 9 CHANGINGTHE FILTER Thefilterenvelopeshouldbechangedafter10 12filterings or ENVELOPE whenever it becomes clogged with crumbs Refer to KFC s Stan dards Li...

Page 34: ... or remove grounding prong 3 11 CLEANINGTHE FRYPOT Aftertheinitialinstallationofthefryer aswellasbeforeevery changeofshortening thefrypotshouldbethoroughlycleanedas follows 1 Turn the POWER PUMPswitch to OFF positioin and unplugunitfromwallreceptacle The filter drain pan must be as far back under fryer as itwill go and the cover in place Be sure the hole in the cover lines up with the drain before...

Page 35: ...o reset this protective device to allow motor to cool Remove the access panel on the left side panel of the unit to reset the button It takes some effort to reset and a screwdriver can be used to help reset thebutton To prevent burns caused by splashing shortening turn the unit s main power switch to the OFFposition before resetting the filter pump motor s manual reset protection device 3 13 REGUL...

Page 36: ...ion box with a cloth or brush Make sure the holes in the box are free of debris Replace back shroud whenfinished Dependingonthebreadinglocationandconditionswithinthe kitchen area the dilution box may need cleaned more often Cleaning the Nylatrons Monthly 1 Spray Henny Penny biodegradable food safe foaming degreaser part no 12226 on Nylatrons 2 Raise lid up and down several times to spread the degr...

Page 37: ...e to do so could result in personal injury 2 Remove the back shroud of the unit 3 Removethehosefromtheblowerhousing On the newer fryers the blower tube will slide out of the bracket instead of bolted See photo below 4 Cleanthefinsoftheblowerwheel usingabrushorstraight blade screwdriver Make sure the fins are clean of any debris Dependingonthebreadinglocationandconditionswithinthe kitchen area clea...

Page 38: ...e of the display settingthestarttimeat10minutes 5 After the time is set press and release the FUNCTION button and INT1 and TEMP flashes on the left side of the display Therightsidewillshowthestartingtemperatureand can be changed by pressing the appropriate numbers Ex Press 2 5 0 and 250 F will show on the right side of the display setting the start temperature at 250 Fahrenheit 6 After the tempera...

Page 39: ...e left side of the display and the Filter Cycle value is on the right side of the display The value is the number of Cook Cycles that must completed before the control signals the operator that the shorteningneedsfiltered 12 After the filter value is set press and release the SELECT FUNCTION button EOC and EXIT flashes on the left side of the display and COOL shows on the right side of the display...

Page 40: ...ew Usage 1 Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNCTION button 1 time until REVIEW USE shows inthedisplay 2 DAILY shows in the display Press any of the product buttons to view the usage of that product Press and hold the FUNCTION button to exit Special Program mode Reset Usage 1 ...

Page 41: ...e product buttons to toggle from GAS to ELEC or vice versa 4 Press and release the FUNCTION button twice and SPKR and VOL flashesinthedisplay Thevolumecan be changed from 01 to 10 10 being the loudest 5 Press and release the FUNCTION button 3 times and SPKR and FREQ willflashinthedisplay Thefrequency can be set from 100 to 2000 6 Press and release the FUNCTION button 10 times and INITIALIZE SYSTEM...

Page 42: ...alternately 3 To test the heat circuit press and hold the 1 button 4 To test the pump system press and hold the 3 button To test the heat output on CE units the blower and modules must first be turned on Appliance Test Press and hold the FUNCTION button for two seconds until REG PROGRAM shows in the display As soon as REG PROGRAM shows in the display press and release the FUNCTION button 5 times u...

Page 43: ... Press and release the FUNCTION button twice and MELT ON TIME and 100s shows alternately in thedisplay alongwiththelengthoftimetheheatison This should be set at 1700 and should not be changed until the factoryisconsulted 5 Press and release the FUNCTION button three times and COOL SET and POINT shows alternately in the display alongwiththetemperatureatwhichthecontrolexits the melt cycle This is se...

Page 44: ...oved from frypot immediately after end of cycle Fryer plugged in Check breaker or fuse at wall Make sure gas control valve knob is turned to the ON position Close drain valve Reset high temperature limit see Operating Controls Section Follow boil over procedures from chart Push cleaning rod through open drain valve Reset motor see Filter Motor Protector Manual Reset Section Check temperature setti...

Page 45: ... controlsshouldreturntonormal if E05 persists have control panel replaced E06 Temperatureprobefailure Turn switch to OFF position then back to ON if the display shows E06 the tempera ture probe should be checked once the probe is repaired or replaced the controls shouldreturntonormal if E06 persists have control panel replaced E41 Programmingfailure Turn switch to OFF position then back to ON if d...

Page 46: ...enny s Service switchfailure Department stuck open E 20 C Leftgasmodule Press the timer button to try the ignition process again and if failure E 20 C persists call Henny Penny s Service Department E20D Rightmodule Press the timer button to try the ignition process again and if failure E 20D persists callHennyPenny sServiceDepartment E20E Bothmodules Press the timer button to try the ignition proc...

Page 47: ...ring the cook cycle casters the wheels on bottom of the fryer that allow the unit to roll casters should be locked when unit is in use and not being moved casters may be adjusted to help level the fryer cleaning solution an agent used to clean the frypot see recommended cleaning procedures cold zone an area in the bottom of the frypot where shortening is cooler than the area above the zone allows ...

Page 48: ...lter envelope a fiber envelope into which the filter screen is placed the end of the envelope is folded and held closed with filter clips a part of the filter screen assembly filter heater switch control panel switch that activates the strip heater Model OE 100 only filter pan dolly an optional transport cart for the filter drain pan filter pump motor the motor that powers the filtering system fil...

Page 49: ...g table see dumping table level indicator lines the lines marked on the interior real wall of the frypot that show the proper shortening level also referred to as fill lines lid assembly an assembly comprised of lid lid handle and lid latch which raises and lowers product into shortening on eight head fryers lid handle a handle that is attached to the lid and is used to lower the lid into contact ...

Page 50: ...umps from breading spark igniters the igniters that create a spark to ignite the pilot lights on gas fryers gas fryers only see ignition modules standpipe the pipe through which oil is pumped back into the frypot after the filtering process is complete standpipe assembly the pipe and fittings that are part of the shortening filtering process straight brush a brush that is included with the fryer t...

Page 51: ...031 G Henny Penny Corp Eaton Ohio 45320 Revised 8 6 10 Henny Penny Corporation P O Box 60 Eaton OH 45320 1 937 456 8400 1 937 456 8402 Fax Toll free in USA 1 800 417 8417 1 800 417 8434 Fax www hennypenny com ...

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