HellermannTyton Autotool System 3080 Operating Instructions Manual Download Page 7

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002

Safety warnings

7

f)  Dress properly. Do not wear loose clothing or 

jewellery. Keep your hair and clothing away from 

moving parts. 

Loose clothes, jewellery or long hair can 

be caught in moving parts.

g)  If devices are provided for the connection of dust 

extraction and collection facilities, ensure these are 

connected and properly used. 

Use of dust collection 

can reduce dust-related hazards.

h)  Do not let familiarity gained from frequent use of 

tools allow you to become complacent and ignore 

tool safety principles. 

A careless action can cause 

severe injury within a fraction of a second.

2 1 4  Power tool use and care

a)  Do not force the power tool. Use the correct power 

tool for your application. 

The correct power tool will 

do the job better and safer at the rate for which it was 
designed.

b)  Do not use the power tool if the switch does not 

turn it on and off. 

Any power tool that cannot be 

controlled with the switch is dangerous and must be 
repaired.

c)  Disconnect the plug from the power source and/or 

remove the battery pack, if detachable, from the 

power tool before making any adjustments, 

changing accessories, or storing power tools. 

Such 

preventive safety measures reduce the risk of starting the 
power tool accidentally.

d)  Store idle power tools out of the reach of children 

and do not allow persons unfamiliar with the power 

tool or these instructions to operate the power tool. 

Power tools are dangerous in the hands of untrained 
users.

e)  Maintain power tools and accessories. Check for 

misalignment or binding of moving parts, breakage 

of parts and any other condition that may affect the 

power tool’s operation. If damaged, have the power 

tool repaired before use.

 Many accidents are caused 

by poorly maintained power tools.

f)  Keep cutting tools sharp and clean. 

Properly 

maintained cutting tools with sharp cutting edges are 
less likely to bind and are easier to control.

g)  Use the power tool, accessories and tool bits etc. in 

accordance with these instructions, taking into 

account the working conditions and the work to be 

performed.

 Use of the power tool for operations 

different from those intended could result in a 
hazardous situation.

h)  Keep handles and grasping surfaces dry, clean and 

free from oil and grease.

 Slippery handles and 

grasping surfaces do not allow for safe handling and 
control of the tool in unexpected situations.

2 1 5  Servicing

a)  Have your power tool serviced by a qualified repair 

person using only identical replacement parts. 

This 

will ensure that the safety of the power tool is 
maintained.

2 2  Intended use

Use the ATS3080 only when it is in full working order and 
safe, always be safety-conscious and aware of the hazards.
The ATS3080 is suitable for and intended for the following 
uses:
•  Automatic binding of bundles up to a diameter of max. 

80 mm

•  Use indoors and, under rainproof roofing, outdoors
•  Industrial use

2 3  Misuse

Use other than as stated in the section entitled 
"

à

 "Intended use" on page 7

" is misuse. The operating 

company responsible for use of the ATS3080 bears sole 
responsibility for injury and damage resulting from misuse.
The following are specifically prohibited:
•  Use with faulty parts
•  Use in explosive environments or in the presence of a fire 

hazard

•  Use in high humidity and/or direct sunlight
•  Simultaneous use by two or more persons
•  Unauthorised alterations and modifications to the 

ATS3080 and its accessories without the prior consent of 
HellermannTyton

•  Use of spare parts and accessories not tested and 

approved beforehand by HellermannTyton

•  Operation of the ATS3080 with the housing open

2 4  Personnel qualification

Underage persons and trainees are permitted to use the 
device only under the supervision of an experienced 
specialist and only with the express permission of the 
operating company.

2 4 1  Specialist personnel for operation

The tasks and authorisations assigned to specialist personnel 
for extended operation are as follows:
•  Operation of the ATS3080
•  Rectification of faults or, as applicable, initiation of 

measures for the rectification of faults

•  Cleaning of the ATS3080
These individuals have the specialist training or practical 
experience that will ensure correct handling.

Summary of Contents for Autotool System 3080

Page 1: ...A u t o t o o l S y s t e m 3 0 8 0 TOC Cover Operating Instructions...

Page 2: ...2 Translation of the original operating instructions 3...

Page 3: ...8 2 5 2 Spare parts and accessories 8 3 Design and function 9 3 1 Scope of supply 9 3 2 Functional description 10 3 2 1 Tool ATS3080 10 3 2 2 Power pack 3080 10 4 Transport disposal and storage 11 4 1...

Page 4: ...fe 21 9 Technical data 22 9 1 ATS3080 22 9 1 1 Serial number 23 9 1 2 Nameplate 23 9 2 Power pack 3080 24 9 3 Interface overview power pack 3080 25 9 4 Tie heads and tie ribbons 25 9 5 Noise and vibra...

Page 5: ...ns will result in liability for damages 1 6 Keeping and dissemination of the Operating Instructions These Operating Instructions must be kept in the immediate vicinity of the workplace and must be ava...

Page 6: ...et Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with ea...

Page 7: ...these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation h Ke...

Page 8: ...ways be carried out by a trained electrician 2 4 4 Authorised specialist for repair and testing Only service technicians from HellermannTyton or service technicians certified by HellermannTyton are pe...

Page 9: ...tructions 6 Operating Instructions 7 Connecting cable 2 m for connecting power pack 3080 and ATS3080 8 Power pack 3080 9 Power cable 1 8 m Contents of the service box 10 Screwdriver 2 mm Allen screw 1...

Page 10: ...ween the jaws and against the end cap The triggering lever 5 is then pressed If a fault occurs the user is shown information about the location of the fault on the display 3 and the corresponding LED...

Page 11: ...dustproof packaging f f Store electrical components ATS3080 and power pack 3080 in impact absorbing packaging and separately from the accessories f f Consult and comply with the appropriate data shee...

Page 12: ...080 2 to power supply outlet 1 NOTE The power supply outlet must be readily accessible so that the system can be de energised if the need arises I 0 Pow er Signa l ATS3080 Power Pack 2 3 1 f f Connect...

Page 13: ...s displayed in the white notch 4 on the marking ring 1 f f Allow the lock pin 2 to lock firmly into place 6 4 Switching on f f Check the ATS3080 for readiness The tie ribbon is loaded and the roller b...

Page 14: ...tioning 6 7 1 Positioning the bundle f f Make sure that the bundle is always in the same position f f Bundle the material neatly Make sure there are no projecting cable tie ends f f Make sure that the...

Page 15: ...ads are transported into the end cap f f Insert the tie head puller 3 and turn by 90 f f Use the tie head puller 3 to remove the tie heads 6 9 2 Remove the tie heads from the tie head transport 2 3 4...

Page 16: ...ted f f Check end cap LED 3 Start position Tool not in start position f f Check cycle interruption f f Push the reset lever upwards once up to the stop LED 4 Lock material End of tie head chain f f Lo...

Page 17: ...k jaw assembly and assemble jaws correctly Assemble jaws on page 12 f f Free up the jaw track f f Cut off wear on the tie ribbon or replace tie ribbon f f Remove tie heads and insert correctly Load ti...

Page 18: ...g is essential in order to ensure that the ATS3080 remains in proper working order Maintenance schedule on page 19 CAUTION Crush hazard when jaws close f f Do not insert fingers between upper and lowe...

Page 19: ...ve the end cap 2 f f Dismantle the end cap 2 and clean with compressed air or a brush Check and replace the ribbon knife on page 21 f f Blow the front area of the ATS3080 with compressed air 5 6 f f E...

Page 20: ...the upper half of the jaw and secure with the pin 1 f f Insert the lower jaw flap 4 into the lower half of the jaw and secure with the pin 5 f f Attach the jaw halves 7 and 8 f f Apply a drop of Locti...

Page 21: ...re with the pin 5 f f Insert the sheet metal part QZ80 9 f f Attach the jaw halves 7 and 8 f f Apply a drop of Loctite 243 to the thread of each of the screws 6 f f Insert the screws 6 and tighten 8 5...

Page 22: ...50 1 39 22 7 8 d Value Jaws diameter 30 mm Jaws diameter 50 mm Jaws diameter 80 mm Max power draw 60 W Input voltage 48 V Weight approx 1900 g Bundle thickness diameter d 30 mm 50 mm 80 mm Dimensions...

Page 23: ...over 3 and on the inside of the cover 1 9 1 2 Nameplate HellermannTyton Autotool System 3080 102 00900 HellermannTyton GmbH Gro er Moorweg 45 25438 Tornesch Tel 49 4122 701 0 Fax 49 4122 701 344 E Mai...

Page 24: ...1002 Technical data 24 9 2 Power pack 3080 110 258 93 3 3 Value Line voltage 100 V 230 V Line frequency 50 60 Hz Protection class I Dimensions L W H approx 260 mm 110 mm 93 mm Weight approx 1500 g Con...

Page 25: ...te figure for vibration ah Uncertainty K 1 0 m s2 1 5 m s2 The vibration level as stated here is a measured value obtained by the standardised method set out in EN 62841 1 2015 it can be used for the...

Page 26: ...Operating Instructions ATS3080 02 2017 v01 102 01002 Declarations of conformity 26 10 Declarations of conformity 10 1 ATS3080...

Page 27: ...Operating Instructions ATS3080 02 2017 v01 102 01002 Declarations of conformity 27 10 2 Power pack 3080...

Page 28: ...B y kdeniz Cad No 4 Akkom Office Park 2 Blok Kat 10 34768 mraniye stanbul Tel 90 216 687 03 40 Fax 90 216 250 32 32 Email info HellermannTyton com tr www HellermannTyton com tr HellermannTyton Ltd UK...

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