HellermannTyton Autotool System 3080 Operating Instructions Manual Download Page 18

Operating Instructions • ATS3080 • 02-2017 • v01 • 102-01002

Maintenance

18

7 2 1  Important notes

CAUTION

Crush hazard when jaws close 

 

f

Do not insert fingers between upper and lower jaws.

 

f

Always keep the power pack 3080 switched off during 
troubleshooting.

CAUTION

Crush hazard due to moving/rotating parts when 

service covers are open 

 

f

Always keep the power pack 3080 switched off during 
troubleshooting.

7 2 2  Performing a reset

A mechanical reset of the ATS3080 is required after a 
malfunction. The electrical reset occurs automatically.

Tools needed

•  Tie head puller

Performing a reset

1

2

3

4

5

6

 

f

Close the cover 

 2 

.

 

f

Push the release lever 

 4 

 in the direction of the jaws.

 

;

The jaws 

 1 

 and 

 5 

 open.

 

f

Lightly press together the jaws 

 1 

 and 

 5 

 at the jaw 

receiver (see arrows).

 

;

The tie heads are transported into the end cap.

 

f

Insert the tie head puller 

 6 

 and turn by 90°.

 

f

Use the tie head puller 

 6 

 to remove a tie head.

 

f

Push the reset lever 

 3 

 

twice

 all the way up to the stop.

Maintenance

8 1  Important notes

Regular servicing is essential in order to ensure that the 
ATS3080 remains in proper working order, 

à

 "Maintenance 

schedule" on page 19

.

CAUTION

Crush hazard when jaws close 

 

f

Do not insert fingers between upper and lower jaws.

 

f

Always keep the power pack 3080 switched off during 
maintenance work.

CAUTION

Crush hazard due to moving/rotating parts when 

service covers are open 

 

f

Always keep the power pack 3080 switched off during 
maintenance work.

8 2  Accessories and extras

Accessories and extras can be ordered directly from your 
national HellermannTyton representative, 

à

 

separate spare 

parts list.

Name

Article number

Operating Instructions

102-01002

Power pack 3080

102-00100

Power cable 1 8 m

102-00011

Connecting cable, 2 m

123-90052

Screwdriver 2 mm Allen screw

102-01103

Screwdriver PH0 50

102-01105

Tie head puller

102-01110

Limit 80

102-10064

Bench mount kit movable 3080

102-00040

Bench mount kit, horizontal, 3080

102-00041

Bench mount kit automatic 3080

102-00042

Overhead suspension 3080

102-00050

8 3  Servicing by manufacturer

It is advisable to have the ATS3080 serviced by 
HellermannTyton once a year or after every approx. 1 million 
bindings.
Service contact addresses for all countries are posted on the 
website: 

www.HellermannTyton.com

Summary of Contents for Autotool System 3080

Page 1: ...A u t o t o o l S y s t e m 3 0 8 0 TOC Cover Operating Instructions...

Page 2: ...2 Translation of the original operating instructions 3...

Page 3: ...8 2 5 2 Spare parts and accessories 8 3 Design and function 9 3 1 Scope of supply 9 3 2 Functional description 10 3 2 1 Tool ATS3080 10 3 2 2 Power pack 3080 10 4 Transport disposal and storage 11 4 1...

Page 4: ...fe 21 9 Technical data 22 9 1 ATS3080 22 9 1 1 Serial number 23 9 1 2 Nameplate 23 9 2 Power pack 3080 24 9 3 Interface overview power pack 3080 25 9 4 Tie heads and tie ribbons 25 9 5 Noise and vibra...

Page 5: ...ns will result in liability for damages 1 6 Keeping and dissemination of the Operating Instructions These Operating Instructions must be kept in the immediate vicinity of the workplace and must be ava...

Page 6: ...et Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with ea...

Page 7: ...these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation h Ke...

Page 8: ...ways be carried out by a trained electrician 2 4 4 Authorised specialist for repair and testing Only service technicians from HellermannTyton or service technicians certified by HellermannTyton are pe...

Page 9: ...tructions 6 Operating Instructions 7 Connecting cable 2 m for connecting power pack 3080 and ATS3080 8 Power pack 3080 9 Power cable 1 8 m Contents of the service box 10 Screwdriver 2 mm Allen screw 1...

Page 10: ...ween the jaws and against the end cap The triggering lever 5 is then pressed If a fault occurs the user is shown information about the location of the fault on the display 3 and the corresponding LED...

Page 11: ...dustproof packaging f f Store electrical components ATS3080 and power pack 3080 in impact absorbing packaging and separately from the accessories f f Consult and comply with the appropriate data shee...

Page 12: ...080 2 to power supply outlet 1 NOTE The power supply outlet must be readily accessible so that the system can be de energised if the need arises I 0 Pow er Signa l ATS3080 Power Pack 2 3 1 f f Connect...

Page 13: ...s displayed in the white notch 4 on the marking ring 1 f f Allow the lock pin 2 to lock firmly into place 6 4 Switching on f f Check the ATS3080 for readiness The tie ribbon is loaded and the roller b...

Page 14: ...tioning 6 7 1 Positioning the bundle f f Make sure that the bundle is always in the same position f f Bundle the material neatly Make sure there are no projecting cable tie ends f f Make sure that the...

Page 15: ...ads are transported into the end cap f f Insert the tie head puller 3 and turn by 90 f f Use the tie head puller 3 to remove the tie heads 6 9 2 Remove the tie heads from the tie head transport 2 3 4...

Page 16: ...ted f f Check end cap LED 3 Start position Tool not in start position f f Check cycle interruption f f Push the reset lever upwards once up to the stop LED 4 Lock material End of tie head chain f f Lo...

Page 17: ...k jaw assembly and assemble jaws correctly Assemble jaws on page 12 f f Free up the jaw track f f Cut off wear on the tie ribbon or replace tie ribbon f f Remove tie heads and insert correctly Load ti...

Page 18: ...g is essential in order to ensure that the ATS3080 remains in proper working order Maintenance schedule on page 19 CAUTION Crush hazard when jaws close f f Do not insert fingers between upper and lowe...

Page 19: ...ve the end cap 2 f f Dismantle the end cap 2 and clean with compressed air or a brush Check and replace the ribbon knife on page 21 f f Blow the front area of the ATS3080 with compressed air 5 6 f f E...

Page 20: ...the upper half of the jaw and secure with the pin 1 f f Insert the lower jaw flap 4 into the lower half of the jaw and secure with the pin 5 f f Attach the jaw halves 7 and 8 f f Apply a drop of Locti...

Page 21: ...re with the pin 5 f f Insert the sheet metal part QZ80 9 f f Attach the jaw halves 7 and 8 f f Apply a drop of Loctite 243 to the thread of each of the screws 6 f f Insert the screws 6 and tighten 8 5...

Page 22: ...50 1 39 22 7 8 d Value Jaws diameter 30 mm Jaws diameter 50 mm Jaws diameter 80 mm Max power draw 60 W Input voltage 48 V Weight approx 1900 g Bundle thickness diameter d 30 mm 50 mm 80 mm Dimensions...

Page 23: ...over 3 and on the inside of the cover 1 9 1 2 Nameplate HellermannTyton Autotool System 3080 102 00900 HellermannTyton GmbH Gro er Moorweg 45 25438 Tornesch Tel 49 4122 701 0 Fax 49 4122 701 344 E Mai...

Page 24: ...1002 Technical data 24 9 2 Power pack 3080 110 258 93 3 3 Value Line voltage 100 V 230 V Line frequency 50 60 Hz Protection class I Dimensions L W H approx 260 mm 110 mm 93 mm Weight approx 1500 g Con...

Page 25: ...te figure for vibration ah Uncertainty K 1 0 m s2 1 5 m s2 The vibration level as stated here is a measured value obtained by the standardised method set out in EN 62841 1 2015 it can be used for the...

Page 26: ...Operating Instructions ATS3080 02 2017 v01 102 01002 Declarations of conformity 26 10 Declarations of conformity 10 1 ATS3080...

Page 27: ...Operating Instructions ATS3080 02 2017 v01 102 01002 Declarations of conformity 27 10 2 Power pack 3080...

Page 28: ...B y kdeniz Cad No 4 Akkom Office Park 2 Blok Kat 10 34768 mraniye stanbul Tel 90 216 687 03 40 Fax 90 216 250 32 32 Email info HellermannTyton com tr www HellermannTyton com tr HellermannTyton Ltd UK...

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