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02/04

4034-102 Rev F

47

HRV200PLUS INSTALLATION INSTRUCTIONS

INDEX

A

Accessories  45

Adjustable Grilles  13

Air Filters  3

Air Flow Balancing  25

Air Flows  1

Air Handler  1

Air Supply  11

Warmside  12

Alcove Clearances  18

Alternate Exhaust  16

Alternate Exhaust Port  16

Aluminum Core  3

Annual Maintenance  40

Automatic Defrost System  3

B

Back Drafting  1

Balancing

Air Flow  25

Flow Station  28

Pitot Tube  26

Balancing Collar Instructions  25

Balancing Dampers  13

Balancing Procedure  1

Blower Speeds  24

C

Cabinet  3

Caliber NXT Plus/6100 Plus

1, 2, 29, 34

Central Forced Air System  12

Central Furnace Ductwork  9

Central Supply Air Ducts  12

Chase/Termination Installation  22

Clearances

Alcove  18

Electrical Service  18

Climate  2

Control Terminals

Fireplace  31

CoolVent

Structural Support  15

CoolVent Support  14

Core  39

D

Dampers and Grilles  13

Defrost

Fresh Air Fireplace  5, 6

No Defrost  5

Room Air  5, 6

Defrost Method  5

Defrost Mode  30

Defrost Options  5

Defrost System  3

Diagnostic LED  3

Diagnostics  41

Dimensions  4

Drain Line and P-Trap  10

Duct Adapter  12

Duct Installation  11

Duct Work

Central Furnace  9

Ducting

Central Supply Air  12

Exhaust Air

Kitchen  13

Fresh Air Supply  12

Materials  12, 13, 14

Warmside  13

Warmside Air Supply  12

Ducting Materials  15, 16

E

Electrical Service Clearances  18

Elevation  1

Engineering Data  3

Excessive negative pressure  25

Excessive positive pressure  25

Exhaust  11, 15, 16

Exhaust Air Blowers  3

Exhaust Port  16

Exhaust Termination  16

Horizontal  16

Exterior Hoods  39

F

Fireplace Control  29

Terminals  31

Fireplace Control Wiring

CaliberNXT Plus/6100 Plus  34

Novus Plus/6000 Plus  35

Firestop Spacer  23

Flow Rates  13

Flow Station Balancing  28

Flue Collar  14

Flue Exhaust  18

Forced Air Furnace  1

Fresh Air  2

Inlet  11

Fresh Air Fireplace  2

Defrost  5, 6

Exhaust  11, 14

Exhaust Guidelines  14

Flue Collar  14

Fresh Air Inlets  18

Fresh Air Supply  11

Fresh Air Supply Ducting

Install  12

Frost  5

Fully Dedicated Installation  9

Furnace Interface

Control  29

Operating Modes  33

Wiring  38

G

Gas Fireplace  2

Gas Furnace  1

General Maintenance  40

H

Heating Season  2

High Fire Mode

Fireplace  29

Horizontal Termination

Typical  17

Horizontal Termination Locations

18

HRV Defrost Mode  30

HRV Exhaust  11, 15

HRV200PLUS Application  2

HVAC System Thermostat Control

Wiring  36

I

Installation  3

Drain Line and P-Trap  10

Fully Dedicated  9

Partially Dedicated  8

Simplified  7

Supply-Return Method  7

Vent & Duct  11

Ventilator  10

Installation Diagrams  7

L

LED  3

LED Diagnostics  41

M

Maintenance  39

Monthly Maintenance  39

Mounting  3

N

Negative Air Pressure  25

No Defrost  5

Novus Plus/6000 Plus  30

O

Oil Furnace  1

Operating Modes  29

Fireplace  29

Furnace Interface  33

Ventilation  32

P

P-Trap  10

Partially Dedicated Installation  8

Performance  4

Pitot Tube Balancing  26

Power Ventilator  2

Q

Quarterly Maintenance  39

R

Recommended Geographic

Locations  2

Remote Controls  45

Replacement Parts  46

Room Air Defrost  5, 6

S

Safety  2

Semi Annual Maintenance  39

Simplified Installation  7

Stale Air  2, 16

Supply and Exhaust Air Blowers  3

T

Termination

Horizontal Exhaust  16

Installation  22

Vertical  20, 21

Termination Cap Locations  18

Termination Installation  22

Thermostat Control  29

Thermostat Operating Modes  31

Troubleshooting Guide  42, 43, 44

Typical Horizontal Termination  17

Typical Vertical Termination  20

V

Vent

Installation  11

Vent Height  22

Vent Height for Vertical Termina-

tion  22

Vent Pipe

Connections  14

Vented Combustion Equipment  1

Ventilation Control  29

Ventilation Control Wiring  37

Ventilation Operating Modes  32

Ventilator

Installation  10

Vertical Termination  20

Vertical Termination - Typical  21

W

Warmside Air Supply  12

Warmside Air Supply -  11

Wiring

Fireplace Control

6000 Plus  35

Caliber NXT Plus/6100 Plus

34

Novus Plus  35

Furnace Interface  38

HVAC System Thermostat

Control  36

Ventilation Control  37

Wood Burning Fireplace  2

Wood Stove  1

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All manuals and user guides at all-guides.com

Summary of Contents for HRV200PLUS

Page 1: ...a ventilator in a situation where its normal operation lack of operation or partial failure may result in the back drafting or improper functioning of vented com bustion equipment For assistance durin...

Page 2: ...r climates where the heating season is typically longer than the cooling season The HRV is equipped with an aluminum core not allowing the transfer of moisture between the air streams 2 The HRV200PLUS...

Page 3: ...Air Filters Air filters are supplied in both the exhaust and supply air streams The filters are washable and easily removed for cleaning Automatic Defrost System The HRV200PLUS is equipped with an aut...

Page 4: ...7 m f c 9 4 1 0 6 y c n e i c i f f E e l b i s n e S C 0 F 2 3 s L 0 7 m f c 9 4 1 5 5 y c n e i c i f f E e l b i s n e S C 5 2 F 3 1 s L 2 6 m f c 1 3 1 3 5 z H 0 6 C A V 0 2 1 d e e p S w o L S T...

Page 5: ...ed Fresh Air Fireplace ignitions Fixed mesh screens screen door retainers must be used on the Caliber NXT Plus and the 6100 PLUS WARNING Removing the DEFC1 jumper allows the HRV200PLUS to independentl...

Page 6: ...on the HRV control board This jumper will disable the defrost logic in the HRV200PLUS 3 Fresh Air Fireplace Defrost When the HRV200PLUS system is installed in climates that normally have more than fi...

Page 7: ...n may vary slightly due to individual design preferences The illustrations and diagrams used throughout these installation instructions are not drawn to scale 1 Simplified Installation Supply Return M...

Page 8: ...he home bedroom family room Stale air drawn from furnace return HRV must be balanced 2 Partially Dedicated Installation a Exhaust Air Stale air drawn from key areas of the home bathroom kitchen laundr...

Page 9: ...INSTALLATION INSTRUCTIONS x 3 Fully Dedicated Installation Stale air drawn from key areas of the home bathroom kitchen laundry Fresh air supplied to main living areas HRV must be balanced All manuals...

Page 10: ...the safety disconnect switch The hot line black is the proper line to be switched To confirm the proper polarity use a voltmeter or test lamp to ensure there is no power after the switch when the door...

Page 11: ...d upstream if there are prevailing winds from the exhaust outlet At least 3 9m below when within 10 3m of the exhaust weatherhood dryer vents or furnace exhaust medium or high efficiency furnaces A mi...

Page 12: ...TION ALWAYS CONNECT TO THE SUPPLY DUCT WORK DOWNSTREAM OF THE CENTRAL FURNACE OR AIR HANDLER a Duct the Warmside Air Supply The HRV200PLUS recovers heat from the fireplace normally wasted in the flue...

Page 13: ...ssary The main supply and return lines to and from the HRV200PLUS must be 6 150mm minimum Branch lines to the individual rooms may be as small as 4 100mm but 5 125mm lines are preferred All ducts runn...

Page 14: ...e 1 air clearance to combustible materials Firestops Hangers and Accessories as Required a Fresh Air Fireplace Exhaust Guidelines 1 FAF must be vented with CoolVent flexible insulated vent pipe mainta...

Page 15: ...include any combination horizontal vertical up or vertical down but must not form a trap for condensation to collect 4 Refer to Figures 7 9 for horizontal termination locations b Assembling the Vent...

Page 16: ...lator is operating for this system to be effective The HRV200PLUS comes factory wired ready to allow installation and operation of the Alternate Exhaust Damper Assembly Figure 4 The Alternate Exhaust...

Page 17: ...02 04 4034 102 Rev F 17 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 6 Typical Horizontal Termination Figure 5 Horizontal Termination All manuals and user guides at all guides com...

Page 18: ...INSTALLATION INSTRUCTIONS Figure 7 Termination Cap Locations 2 Horizontal Termination Locations flue exhaust and fresh air inlets Figure 8 Alcove Clearances 9 Electrical Service Clearances All manuals...

Page 19: ...located between two single family dwellings and serves both dwellings M Clearance under veranda porch deck or balcony 12 inches 30 cm minimum Recommended 30 inches 76 cm for vinyl or plastic Only per...

Page 20: ...r s installation instructions Insure proper use of necessary flashing and firestop spacers as required by the vent manufacturer b Install a CoolVent Universal Adapter to the end of the flexible pipe a...

Page 21: ...02 04 4034 102 Rev F 21 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 11 Typical Vertical Termination All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 22: ...adverse conditions etc may create a need for a taller vent should down drafting occur Figure 12 Vent Height for Vertical Termination Roof Pitch H Min Ft Flat to 6 12 1 0 6 12 to 7 12 1 25 Over 7 12 t...

Page 23: ...opening with the same sized lumber as used in the ceiling floor joist DO NOT pack insulation around the vent Assemble vent sections with three screws per joint WARNING RISK OF FIRE Always maintain mi...

Page 24: ...of installations by providing one high blower speed option and three low blower speed options High Speeds LJK ODFN 224 219 209 194 174 Med HOORZ 155 155 145 120 89 Med Low OXH 127 119 105 91 64 Low 5...

Page 25: ...t ground contact areas Excessive negative pressure may also cause the back drafting of vented combustion equipment Read the Application Warning on the front of this manual Prior to balancing ensure th...

Page 26: ...mper that air flow back to match the lower reading from the other duct The flows should now be balanced Actual air flow can be determined from the gauge reading The value read on the gauge is called t...

Page 27: ...02 04 4034 102 Rev F 27 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 16 Pitot Tube Balancing All manuals and user guides at all guides com...

Page 28: ...e or other manometer capable of reading from 0 to 0 25 in 0 62 PA of water preferably to three digits of resolution Take readings from both exhaust ducts and the warmside air supply Determine which du...

Page 29: ...isting duct work 1 Fireplace Operating Modes Connector P9 a OFF Mode The HRV is idle until an input is sensed This is the normal standby state when the HRV Plus is powered but not receiving any comman...

Page 30: ...previous state WARNING The Fresh Air Fireplace is used by the HRV200PLUS for normal defrosting of the aluminum core during cold weather ventilation operation This results in fireplace operation indep...

Page 31: ...e r p e d i r r e v o o t t u p t u O C D V 2 1 s s e c o r p n o i t i n g i e h t f o s d n o c e s y t r i h t m o C d r a o b e c a l p e r i f e h t o t t u p t u o n o m m o c C D V 2 1 V 2 1 0...

Page 32: ...normal mode e Intermittent Ventilation Mode Intermittent Ventilation Mode is activated when 12VDC is sensed at both the W and the O terminals The HRV operates on Low Speed Ventilation Mode for 20 minu...

Page 33: ...O y l l a m r o N 7 Furnace Interface Operating Modes Connector P3 See Section L WIRING for wiring diagram Figure 23 a OFF Mode The furnace blower operates normally based on thermostat and furnace con...

Page 34: ...v F 02 04 HRV200PLUS INSTALLATION INSTRUCTIONS L WIRING 1 Fireplace Control Wiring Caliber NXT Plus 6100 Plus Figure 18 Caliber NXT Plus or 6100 Plus HRV Wired Together All manuals and user guides at...

Page 35: ...2 Rev F 35 HRV200PLUS INSTALLATION INSTRUCTIONS 2 Fireplace Control Wiring Novus Plus 6000 Plus Figure 19 Novus Plus Control Wiring Figure 20 6000 Plus Control Wiring All manuals and user guides at al...

Page 36: ...Figure 21 Thermostat Control Wiring For integrated use with the central furnace and thermostat 3 HVAC System Thermostat Control Wiring use to interface HRV200PLUS with the central HVAC system All manu...

Page 37: ...02 04 4034 102 Rev F 37 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 22 Ventilation Control Wiring 4 Ventilation Control Wiring Controls may vary All manuals and user guides at all guides com...

Page 38: ...RV200PLUS INSTALLATION INSTRUCTIONS 5 Furnace Interface Wiring Figure 23 Furnace Interface Wiring Note HRV board has a built in isolation relay to ensure thermostat compatibility All manuals and user...

Page 39: ...dry back into their positions against the core and return the clips to their original position 6 Slide the core back into its original position b Check and Clean Drain Lines 3 Semi Annual Maintenance...

Page 40: ...In new construction this may result within the first year due to heavy dust and may occur periodically over time depending on the outdoor conditions 1 Unplug the HRV200PLUS and open the service door...

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Page 47: ...esh Air Supply 11 Fresh Air Supply Ducting Install 12 Frost 5 Fully Dedicated Installation 9 Furnace Interface Control 29 Operating Modes 33 Wiring 38 G Gas Fireplace 2 Gas Furnace 1 General Maintenan...

Page 48: ...l conditions additional air handling devices such as exhaust fans or forced air furnaces or other causes 5 interconnection with other appliances such as central vacuums or clothes dryers 6 installatio...

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