Heatilator HRV200PLUS Installation & Operating Instructions Manual Download Page 26

26

4034-102 Rev F

02/04

HRV200PLUS INSTALLATION INSTRUCTIONS

3. Pitot Tube Balancing Procedure 

(see Figure 16)

The following is a method of field balancing an HRV200PLUS using a pitot tube, advantageous in situations when flow

stations are not installed in the duct work. The procedure should be performed with the HRV200PLUS on high speed.

The first step is to operate all mechanical systems that have an influence on the ventilation system (i.e. the HRV itself and the

forced air furnace or air handler if applicable) on high speed.  This will provide the maximum pressure that the HRV200PLUS will

need to overcome and allow for a more accurate balance of the ventilator.
Drill a small hole in the duct (about 3/16”), 3 feet downstream of any elbows or bends, and one foot upstream of any elbows or

bends. These are recommended distances but the actual installation may limit the amount of straight duct.
The pitot tube should be connected to a magnehelic gauge or other manometer capable of reading from 0 to 0.25 in. (0 - 62 PA) of

water, preferably to three digits of resolution. The tube coming out of the top of the pitot is connected to the high pressure side of

the gauge. The tube coming out of the side of the pitot is connected to the low pressure or reference side of the gauge.
Insert the pitot tube into the duct; pointing the tip into the air flow.  See Figure 15.
For general balancing it is sufficient to move the pitot tube around in the duct and take an average or typical reading. Repeat this

procedure in the other (supply or return) duct. Determine which duct has the highest air flow (highest reading on the gauge). Then

damper that air flow back to match the lower reading from the other duct. The flows should now be balanced. Actual air flow can be

determined from the gauge reading. The value read on the gauge is called the velocity pressure. The pitot tube comes with a chart

that will give the air flow velocity based on the velocity pressure indicated by the gauge. This velocity will be in either feet per

minute or meters per second. To determine the actual air flow, the velocity is multiplied by the cross sectional area of the duct being

measured.
This is an example of determining the air flow in a 6” duct.  The pitot tube reading was 0.025 inches of water.  From the chart, this

is 640 feet per minute.
The 6” duct has a cross sectional area of  = [3.14 x (6” ÷ 12)² ÷ 4 = 0.2 square feet
The air flow is then: 640 ft./min. x 0.2 square feet = 128 cfm
For your convenience, the cross sectional area of some common round duct is listed below:

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Figure 15

The accuracy of the air flow reading will be affected by how close to any elbows or bends the readings are taken. Accuracy

can be increased by taking an average of multiple readings as outlined in the literature supplied with the pitot tube.  See

Figure 16.

If  the ALTERNATE  5TH  PORT  is  used  for  alternative  exhaust,  both  the  fireplace  and  exhaust  air  streams  must  be  balanced

individually with the incoming fresh air stream.  Individually, each exhaust stream needs to be within 10% of the incoming air

stream.

Note: 

Always seal the pitot tube access hole in the Fresh Air

Fireplace duct with aluminum tape or the equivalent.

WARNING!

DO NOT penetrate the HRV exhaust duct for pitot tube balancing. This duct is under positive pressure during normal

operation and cannot be properly patched once penetrated!

All manuals and user guides at all-guides.com

all-guides.com

Summary of Contents for HRV200PLUS

Page 1: ...a ventilator in a situation where its normal operation lack of operation or partial failure may result in the back drafting or improper functioning of vented com bustion equipment For assistance durin...

Page 2: ...r climates where the heating season is typically longer than the cooling season The HRV is equipped with an aluminum core not allowing the transfer of moisture between the air streams 2 The HRV200PLUS...

Page 3: ...Air Filters Air filters are supplied in both the exhaust and supply air streams The filters are washable and easily removed for cleaning Automatic Defrost System The HRV200PLUS is equipped with an aut...

Page 4: ...7 m f c 9 4 1 0 6 y c n e i c i f f E e l b i s n e S C 0 F 2 3 s L 0 7 m f c 9 4 1 5 5 y c n e i c i f f E e l b i s n e S C 5 2 F 3 1 s L 2 6 m f c 1 3 1 3 5 z H 0 6 C A V 0 2 1 d e e p S w o L S T...

Page 5: ...ed Fresh Air Fireplace ignitions Fixed mesh screens screen door retainers must be used on the Caliber NXT Plus and the 6100 PLUS WARNING Removing the DEFC1 jumper allows the HRV200PLUS to independentl...

Page 6: ...on the HRV control board This jumper will disable the defrost logic in the HRV200PLUS 3 Fresh Air Fireplace Defrost When the HRV200PLUS system is installed in climates that normally have more than fi...

Page 7: ...n may vary slightly due to individual design preferences The illustrations and diagrams used throughout these installation instructions are not drawn to scale 1 Simplified Installation Supply Return M...

Page 8: ...he home bedroom family room Stale air drawn from furnace return HRV must be balanced 2 Partially Dedicated Installation a Exhaust Air Stale air drawn from key areas of the home bathroom kitchen laundr...

Page 9: ...INSTALLATION INSTRUCTIONS x 3 Fully Dedicated Installation Stale air drawn from key areas of the home bathroom kitchen laundry Fresh air supplied to main living areas HRV must be balanced All manuals...

Page 10: ...the safety disconnect switch The hot line black is the proper line to be switched To confirm the proper polarity use a voltmeter or test lamp to ensure there is no power after the switch when the door...

Page 11: ...d upstream if there are prevailing winds from the exhaust outlet At least 3 9m below when within 10 3m of the exhaust weatherhood dryer vents or furnace exhaust medium or high efficiency furnaces A mi...

Page 12: ...TION ALWAYS CONNECT TO THE SUPPLY DUCT WORK DOWNSTREAM OF THE CENTRAL FURNACE OR AIR HANDLER a Duct the Warmside Air Supply The HRV200PLUS recovers heat from the fireplace normally wasted in the flue...

Page 13: ...ssary The main supply and return lines to and from the HRV200PLUS must be 6 150mm minimum Branch lines to the individual rooms may be as small as 4 100mm but 5 125mm lines are preferred All ducts runn...

Page 14: ...e 1 air clearance to combustible materials Firestops Hangers and Accessories as Required a Fresh Air Fireplace Exhaust Guidelines 1 FAF must be vented with CoolVent flexible insulated vent pipe mainta...

Page 15: ...include any combination horizontal vertical up or vertical down but must not form a trap for condensation to collect 4 Refer to Figures 7 9 for horizontal termination locations b Assembling the Vent...

Page 16: ...lator is operating for this system to be effective The HRV200PLUS comes factory wired ready to allow installation and operation of the Alternate Exhaust Damper Assembly Figure 4 The Alternate Exhaust...

Page 17: ...02 04 4034 102 Rev F 17 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 6 Typical Horizontal Termination Figure 5 Horizontal Termination All manuals and user guides at all guides com...

Page 18: ...INSTALLATION INSTRUCTIONS Figure 7 Termination Cap Locations 2 Horizontal Termination Locations flue exhaust and fresh air inlets Figure 8 Alcove Clearances 9 Electrical Service Clearances All manuals...

Page 19: ...located between two single family dwellings and serves both dwellings M Clearance under veranda porch deck or balcony 12 inches 30 cm minimum Recommended 30 inches 76 cm for vinyl or plastic Only per...

Page 20: ...r s installation instructions Insure proper use of necessary flashing and firestop spacers as required by the vent manufacturer b Install a CoolVent Universal Adapter to the end of the flexible pipe a...

Page 21: ...02 04 4034 102 Rev F 21 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 11 Typical Vertical Termination All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 22: ...adverse conditions etc may create a need for a taller vent should down drafting occur Figure 12 Vent Height for Vertical Termination Roof Pitch H Min Ft Flat to 6 12 1 0 6 12 to 7 12 1 25 Over 7 12 t...

Page 23: ...opening with the same sized lumber as used in the ceiling floor joist DO NOT pack insulation around the vent Assemble vent sections with three screws per joint WARNING RISK OF FIRE Always maintain mi...

Page 24: ...of installations by providing one high blower speed option and three low blower speed options High Speeds LJK ODFN 224 219 209 194 174 Med HOORZ 155 155 145 120 89 Med Low OXH 127 119 105 91 64 Low 5...

Page 25: ...t ground contact areas Excessive negative pressure may also cause the back drafting of vented combustion equipment Read the Application Warning on the front of this manual Prior to balancing ensure th...

Page 26: ...mper that air flow back to match the lower reading from the other duct The flows should now be balanced Actual air flow can be determined from the gauge reading The value read on the gauge is called t...

Page 27: ...02 04 4034 102 Rev F 27 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 16 Pitot Tube Balancing All manuals and user guides at all guides com...

Page 28: ...e or other manometer capable of reading from 0 to 0 25 in 0 62 PA of water preferably to three digits of resolution Take readings from both exhaust ducts and the warmside air supply Determine which du...

Page 29: ...isting duct work 1 Fireplace Operating Modes Connector P9 a OFF Mode The HRV is idle until an input is sensed This is the normal standby state when the HRV Plus is powered but not receiving any comman...

Page 30: ...previous state WARNING The Fresh Air Fireplace is used by the HRV200PLUS for normal defrosting of the aluminum core during cold weather ventilation operation This results in fireplace operation indep...

Page 31: ...e r p e d i r r e v o o t t u p t u O C D V 2 1 s s e c o r p n o i t i n g i e h t f o s d n o c e s y t r i h t m o C d r a o b e c a l p e r i f e h t o t t u p t u o n o m m o c C D V 2 1 V 2 1 0...

Page 32: ...normal mode e Intermittent Ventilation Mode Intermittent Ventilation Mode is activated when 12VDC is sensed at both the W and the O terminals The HRV operates on Low Speed Ventilation Mode for 20 minu...

Page 33: ...O y l l a m r o N 7 Furnace Interface Operating Modes Connector P3 See Section L WIRING for wiring diagram Figure 23 a OFF Mode The furnace blower operates normally based on thermostat and furnace con...

Page 34: ...v F 02 04 HRV200PLUS INSTALLATION INSTRUCTIONS L WIRING 1 Fireplace Control Wiring Caliber NXT Plus 6100 Plus Figure 18 Caliber NXT Plus or 6100 Plus HRV Wired Together All manuals and user guides at...

Page 35: ...2 Rev F 35 HRV200PLUS INSTALLATION INSTRUCTIONS 2 Fireplace Control Wiring Novus Plus 6000 Plus Figure 19 Novus Plus Control Wiring Figure 20 6000 Plus Control Wiring All manuals and user guides at al...

Page 36: ...Figure 21 Thermostat Control Wiring For integrated use with the central furnace and thermostat 3 HVAC System Thermostat Control Wiring use to interface HRV200PLUS with the central HVAC system All manu...

Page 37: ...02 04 4034 102 Rev F 37 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 22 Ventilation Control Wiring 4 Ventilation Control Wiring Controls may vary All manuals and user guides at all guides com...

Page 38: ...RV200PLUS INSTALLATION INSTRUCTIONS 5 Furnace Interface Wiring Figure 23 Furnace Interface Wiring Note HRV board has a built in isolation relay to ensure thermostat compatibility All manuals and user...

Page 39: ...dry back into their positions against the core and return the clips to their original position 6 Slide the core back into its original position b Check and Clean Drain Lines 3 Semi Annual Maintenance...

Page 40: ...In new construction this may result within the first year due to heavy dust and may occur periodically over time depending on the outdoor conditions 1 Unplug the HRV200PLUS and open the service door...

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Page 47: ...esh Air Supply 11 Fresh Air Supply Ducting Install 12 Frost 5 Fully Dedicated Installation 9 Furnace Interface Control 29 Operating Modes 33 Wiring 38 G Gas Fireplace 2 Gas Furnace 1 General Maintenan...

Page 48: ...l conditions additional air handling devices such as exhaust fans or forced air furnaces or other causes 5 interconnection with other appliances such as central vacuums or clothes dryers 6 installatio...

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