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02/04

4034-102 Rev F

29

HRV200PLUS INSTALLATION INSTRUCTIONS

K. OPERATING MODES

The operating mode of the HRV200PLUS is determined by the status of the control inputs:

1.

Fireplace Control Input Group

Connector P9

LO, HI, 12V, COM, C1, C2, R2, R1

2.

Thermostat Control Inputs

Connector P6

TCOM, TSTAT

3.

Ventilation Control Input Group

Connector P1

R, B, O, W, G

4.

Furnace Interface Control Group

Connector P3

FNC, FCOM, FNO

The Fireplace Control Input Group represents the home owner’s desire for fireplace operation and are considered first priority by the

HRV200PLUS controller.  These inputs include signals from the fireplace dashboard controls, fireplace remote controls and dedicated

hearth room thermostats.    Inputs to activate the fireplace from this control group are processed with no regard to the other two input

groups.
The Thermostat Control Inputs are used to couple the HRV200PLUS to the primary heating system to provide comfort heating when the

temperature at the main thermostat falls below the set point.  The Thermostat Control will not shut off the Fresh Air Fireplace if there is

an input from the Fireplace Control Input Group.
The Ventilation Control Input Group receives signals from the ventilation controls installed with the system to maintain desired fresh air

ventilation rates in the building envelope.  Since the Fresh Air Fireplace operation requires continuous high speed ventilation, the

Ventilation Control Inputs are ignored unless the Fresh Air Fireplace in not in use.
The Furnace Interface Control Group consists of a single pole, double throw set of contacts to provide an interface with the furnace

control board and the main thermostat to enable furnace blower operation to distribute fresh air through the existing duct work.

1. Fireplace Operating Modes – Connector “P9”

a. OFF Mode

The HRV is idle until an input is sensed.  This is the normal standby state when the HRV Plus is powered but not receiving any

command inputs.

b. Fireplace High Fire Mode

All fireplace demands for fireplace operation from the hearth room result in a 12VDC signal sent to the HRV controller “HI”

input terminal on the P9 connector strip.  This includes the ON/OFF switch on the fireplace, demands from the fireplace remote

control and heating calls from a dedicated fireplace thermostat.
Fireplace High Fire Mode is activated when 12VDC is sensed at the “HI” input terminal.  The HRV/Fresh Air Fireplace system

executes pre-purge and ignition processes as follow:

c. Caliber NXT Plus/6100 PLUS

1) Initiation

a)

Blower motor on HIGH for system pre-purge.

b)

C2 terminal is energized 12VDC activating the electric ember lights on the Fresh Air Fireplace.

c)

Fifteen-second pre-purge timer activates while the HRV closes the alternate exhaust damper.

d)

C1 terminal is energized 12VDC to override the pressure switch in the Fresh Air Fireplace.

e)

R1 is energized 12VDC activating the IPI ignition circuit to initiate the fireplace ignition process.

 In the HRV, the R2

terminal must be jumpered to 12V to supply power to R1 at the Fresh Air Fireplace.

f)

The thirty-second draft-proving delay timer activates.

g)

The Fresh Air Fireplace lights.

h)

The thirty-second draft-proving delay timer expires, C1 terminal is de-energized and the Fresh Air Fireplace pressure

switch is monitored for sufficient flow at the flue collar for proper operation. 

IF SUFFICIENT FLOW IS NOT SENSED

AT THE FLUE COLLAR OF THE FRESH AIR FIREPLACE AFTER THIRTY SECONDS OF OPERATION, THE FRESH

AIR FIREPLACE FLAMES WILL EXTINGUISH LEAVING THE ELECTRIC EMBERS ILLUMINATED ONLY. THE

FRESH AIR FIREPLACE WILL NOT SUSTAIN NORMAL OPERATION UNTIL THE LACK OF FLOW IS CORRECTED!

All manuals and user guides at all-guides.com

Summary of Contents for HRV200PLUS

Page 1: ...a ventilator in a situation where its normal operation lack of operation or partial failure may result in the back drafting or improper functioning of vented com bustion equipment For assistance durin...

Page 2: ...r climates where the heating season is typically longer than the cooling season The HRV is equipped with an aluminum core not allowing the transfer of moisture between the air streams 2 The HRV200PLUS...

Page 3: ...Air Filters Air filters are supplied in both the exhaust and supply air streams The filters are washable and easily removed for cleaning Automatic Defrost System The HRV200PLUS is equipped with an aut...

Page 4: ...7 m f c 9 4 1 0 6 y c n e i c i f f E e l b i s n e S C 0 F 2 3 s L 0 7 m f c 9 4 1 5 5 y c n e i c i f f E e l b i s n e S C 5 2 F 3 1 s L 2 6 m f c 1 3 1 3 5 z H 0 6 C A V 0 2 1 d e e p S w o L S T...

Page 5: ...ed Fresh Air Fireplace ignitions Fixed mesh screens screen door retainers must be used on the Caliber NXT Plus and the 6100 PLUS WARNING Removing the DEFC1 jumper allows the HRV200PLUS to independentl...

Page 6: ...on the HRV control board This jumper will disable the defrost logic in the HRV200PLUS 3 Fresh Air Fireplace Defrost When the HRV200PLUS system is installed in climates that normally have more than fi...

Page 7: ...n may vary slightly due to individual design preferences The illustrations and diagrams used throughout these installation instructions are not drawn to scale 1 Simplified Installation Supply Return M...

Page 8: ...he home bedroom family room Stale air drawn from furnace return HRV must be balanced 2 Partially Dedicated Installation a Exhaust Air Stale air drawn from key areas of the home bathroom kitchen laundr...

Page 9: ...INSTALLATION INSTRUCTIONS x 3 Fully Dedicated Installation Stale air drawn from key areas of the home bathroom kitchen laundry Fresh air supplied to main living areas HRV must be balanced All manuals...

Page 10: ...the safety disconnect switch The hot line black is the proper line to be switched To confirm the proper polarity use a voltmeter or test lamp to ensure there is no power after the switch when the door...

Page 11: ...d upstream if there are prevailing winds from the exhaust outlet At least 3 9m below when within 10 3m of the exhaust weatherhood dryer vents or furnace exhaust medium or high efficiency furnaces A mi...

Page 12: ...TION ALWAYS CONNECT TO THE SUPPLY DUCT WORK DOWNSTREAM OF THE CENTRAL FURNACE OR AIR HANDLER a Duct the Warmside Air Supply The HRV200PLUS recovers heat from the fireplace normally wasted in the flue...

Page 13: ...ssary The main supply and return lines to and from the HRV200PLUS must be 6 150mm minimum Branch lines to the individual rooms may be as small as 4 100mm but 5 125mm lines are preferred All ducts runn...

Page 14: ...e 1 air clearance to combustible materials Firestops Hangers and Accessories as Required a Fresh Air Fireplace Exhaust Guidelines 1 FAF must be vented with CoolVent flexible insulated vent pipe mainta...

Page 15: ...include any combination horizontal vertical up or vertical down but must not form a trap for condensation to collect 4 Refer to Figures 7 9 for horizontal termination locations b Assembling the Vent...

Page 16: ...lator is operating for this system to be effective The HRV200PLUS comes factory wired ready to allow installation and operation of the Alternate Exhaust Damper Assembly Figure 4 The Alternate Exhaust...

Page 17: ...02 04 4034 102 Rev F 17 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 6 Typical Horizontal Termination Figure 5 Horizontal Termination All manuals and user guides at all guides com...

Page 18: ...INSTALLATION INSTRUCTIONS Figure 7 Termination Cap Locations 2 Horizontal Termination Locations flue exhaust and fresh air inlets Figure 8 Alcove Clearances 9 Electrical Service Clearances All manuals...

Page 19: ...located between two single family dwellings and serves both dwellings M Clearance under veranda porch deck or balcony 12 inches 30 cm minimum Recommended 30 inches 76 cm for vinyl or plastic Only per...

Page 20: ...r s installation instructions Insure proper use of necessary flashing and firestop spacers as required by the vent manufacturer b Install a CoolVent Universal Adapter to the end of the flexible pipe a...

Page 21: ...02 04 4034 102 Rev F 21 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 11 Typical Vertical Termination All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 22: ...adverse conditions etc may create a need for a taller vent should down drafting occur Figure 12 Vent Height for Vertical Termination Roof Pitch H Min Ft Flat to 6 12 1 0 6 12 to 7 12 1 25 Over 7 12 t...

Page 23: ...opening with the same sized lumber as used in the ceiling floor joist DO NOT pack insulation around the vent Assemble vent sections with three screws per joint WARNING RISK OF FIRE Always maintain mi...

Page 24: ...of installations by providing one high blower speed option and three low blower speed options High Speeds LJK ODFN 224 219 209 194 174 Med HOORZ 155 155 145 120 89 Med Low OXH 127 119 105 91 64 Low 5...

Page 25: ...t ground contact areas Excessive negative pressure may also cause the back drafting of vented combustion equipment Read the Application Warning on the front of this manual Prior to balancing ensure th...

Page 26: ...mper that air flow back to match the lower reading from the other duct The flows should now be balanced Actual air flow can be determined from the gauge reading The value read on the gauge is called t...

Page 27: ...02 04 4034 102 Rev F 27 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 16 Pitot Tube Balancing All manuals and user guides at all guides com...

Page 28: ...e or other manometer capable of reading from 0 to 0 25 in 0 62 PA of water preferably to three digits of resolution Take readings from both exhaust ducts and the warmside air supply Determine which du...

Page 29: ...isting duct work 1 Fireplace Operating Modes Connector P9 a OFF Mode The HRV is idle until an input is sensed This is the normal standby state when the HRV Plus is powered but not receiving any comman...

Page 30: ...previous state WARNING The Fresh Air Fireplace is used by the HRV200PLUS for normal defrosting of the aluminum core during cold weather ventilation operation This results in fireplace operation indep...

Page 31: ...e r p e d i r r e v o o t t u p t u O C D V 2 1 s s e c o r p n o i t i n g i e h t f o s d n o c e s y t r i h t m o C d r a o b e c a l p e r i f e h t o t t u p t u o n o m m o c C D V 2 1 V 2 1 0...

Page 32: ...normal mode e Intermittent Ventilation Mode Intermittent Ventilation Mode is activated when 12VDC is sensed at both the W and the O terminals The HRV operates on Low Speed Ventilation Mode for 20 minu...

Page 33: ...O y l l a m r o N 7 Furnace Interface Operating Modes Connector P3 See Section L WIRING for wiring diagram Figure 23 a OFF Mode The furnace blower operates normally based on thermostat and furnace con...

Page 34: ...v F 02 04 HRV200PLUS INSTALLATION INSTRUCTIONS L WIRING 1 Fireplace Control Wiring Caliber NXT Plus 6100 Plus Figure 18 Caliber NXT Plus or 6100 Plus HRV Wired Together All manuals and user guides at...

Page 35: ...2 Rev F 35 HRV200PLUS INSTALLATION INSTRUCTIONS 2 Fireplace Control Wiring Novus Plus 6000 Plus Figure 19 Novus Plus Control Wiring Figure 20 6000 Plus Control Wiring All manuals and user guides at al...

Page 36: ...Figure 21 Thermostat Control Wiring For integrated use with the central furnace and thermostat 3 HVAC System Thermostat Control Wiring use to interface HRV200PLUS with the central HVAC system All manu...

Page 37: ...02 04 4034 102 Rev F 37 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 22 Ventilation Control Wiring 4 Ventilation Control Wiring Controls may vary All manuals and user guides at all guides com...

Page 38: ...RV200PLUS INSTALLATION INSTRUCTIONS 5 Furnace Interface Wiring Figure 23 Furnace Interface Wiring Note HRV board has a built in isolation relay to ensure thermostat compatibility All manuals and user...

Page 39: ...dry back into their positions against the core and return the clips to their original position 6 Slide the core back into its original position b Check and Clean Drain Lines 3 Semi Annual Maintenance...

Page 40: ...In new construction this may result within the first year due to heavy dust and may occur periodically over time depending on the outdoor conditions 1 Unplug the HRV200PLUS and open the service door...

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Page 47: ...esh Air Supply 11 Fresh Air Supply Ducting Install 12 Frost 5 Fully Dedicated Installation 9 Furnace Interface Control 29 Operating Modes 33 Wiring 38 G Gas Fireplace 2 Gas Furnace 1 General Maintenan...

Page 48: ...l conditions additional air handling devices such as exhaust fans or forced air furnaces or other causes 5 interconnection with other appliances such as central vacuums or clothes dryers 6 installatio...

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