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09/04

31282 Rev Q

23

CALIBER B-VENT INSTALLATION INSTRUCTIONS

M. MAINTENANCE INSTRUCTIONS

1. Clean the Burner and Control Compartment

Keep the burner and control compartment clean by

brushing and vacuuming at least once a year. Always
turn off the wall switch (or remote control) and gas
valve before cleaning.

2. Check the Vent System

The appliance and venting system should be

inspected before use, and at least annually, by a
qualified field service person, to ensure that the flow
of combustion and ventilation air is not obstructed.
Refer to Section E, Step 5.

3. Check the Flame Patterns

a.

Check the flame of the burner periodically, making
sure the flames are steady, not lifting or floating.
See Figure 31. The flame color should be blue
with yellow tips.  The flame sensor (intermittent
pilot) or thermopile and thermocouple (standing
pilot) tips should be covered with flame. See
Figures 29-30.

Note: 

The look of the flames and embers may differ

based on the type of fuel and venting assembly that is
required.

Figure 30 - Standing Pilot Ignition

Figure 31 - Flame Patterns (60 Series shown)

b.

To prevent the possibility of soot, we have
provided your appliance with an adjustable air
shutter. Your air shutter is provided in the closed
position for natural gas and in the open position
for propane. It takes 16 full turns (360 degrees)
to move the air shutter from fully OPEN to fully
CLOSED. In the event soot is accumulating in
your appliance, the air shutter should be opened
farther. This can be done by opening the control
access panel and locating the air shutter handle
in the bottom of the firebox.  See Figure 32. When
the air shutter handle is turned all of the way

DOWN 

(counterclockwise), the air shutter is fully

closed

. When the air shutter handle is turned all

the way 

UP 

(clockwise), the air shutter is fully

open

.

Figure 32 - Air Shutter Handle Location

Figure 29 - Intermittent Pilot Ignition

If the vent configuration is installed incorrectly,
the vent may cause the flames inside the
appliance to lift or “ghost” - a dangerous situation.
Inspect the flames after installation to ensure
proper performance. See Figure 31. If the vent
configuration is correct, yet the flames are lifting
or ghosting, shut off gas to the appliance and
contact the dealer.

Note: 

After extended periods of burning, film may

build up on the flame sensor (intermittent pilot
ignition). The flame sensor should be cleaned
annually with emery cloth to remove this build up.

f i r e - p a r t s . c o m

Summary of Contents for GCBC80

Page 1: ...ay result causing property damage personal in jury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other gas appliance What to do if y...

Page 2: ...edding materials etc It is imperative that the control compartment burners and circulating air passageways of the appliance be kept clean 4 This is a vented decorative gas appliance Do not burn wood o...

Page 3: ...gn and construction stage of the home If you desire to put an appliance in your basement we recommend that you consider a direct vent gas appliance Basements always have a significant negative air pre...

Page 4: ...ising the termination de pending on specific installations This appliance uses room air for normal operation and could have problems establishing a positive draft in a negative air location In lieu we...

Page 5: ...illips screwdriver Caulking material Tape measure Gloves Plumb line Framing square Level Electric drill bits Non corrosive leak check solution CALIBER Nomenclature TYPICAL VERTICAL INSTALLATIONS Catal...

Page 6: ...sed on a hearth These appliances are certified for installation in a bedroom or bed sitting room in the U S and Canada provided that the bedroom or bed sitting room has a volume of at least 1600 cubic...

Page 7: ...ustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance Slide the appliance into position and level it f...

Page 8: ...nt a fire hazard Figure 5 Vertical Termination Clearances Note This appliance requires a 5 in B Vent for operation Never down size pipe 1 Clearances Vent clearances are per vent manufacturer s specifi...

Page 9: ...cer whenever the vent penetrates a ceiling floor area as shown in Figure 7 Frame the opening with the same sized lumber as used in the ceiling floor joists Unless the flue is offset the hole should be...

Page 10: ...12 to 20 12 7 5 Over 20 12 to 21 12 8 0 Note To ensure proper operation verify all vent ing and the termination is unobstructed Figure 8 Vent Height for Vertical Termination Figure 9 Testing Ventilat...

Page 11: ...d for elevations from 0 4500 feet When installing this gas appliance at an elevation between 0 4500 feet in Canada the input rating does not need to be reduced When installing this gas appliance at an...

Page 12: ...er to ANSI Z223 1 latest edition Appendix F 4 Gas Conversions Natural or propane gas conversions necessary to meet the application need to be made by a qualified technician using Hearth Home Technolog...

Page 13: ...The battery pack is supplied in the installation assembly bag The battery pack should be connected as shown in Figure 12 and placed on the bottom pan of the appliance The battery pack requires two D...

Page 14: ...WARNING The standing pilot ignition appliance does NOT require a 110VAC supply for operation Connecting the appliance wall switch to a 110VAC supply will cause the appliance to malfunction and destroy...

Page 15: ...om the OUTSIDE of the appliance 1 Remove the cover plate located on the outer shell right side 2 Install the supplied Romex connector in the cover plate 3 Loosen two screws on the Romex connector feed...

Page 16: ...k tile concrete slate glass or plasters or combination thereof or have a UL Fire rating of Zero 0 3 High Temperature Sealant Material Sealants that will withstand high temperatures General Electric RT...

Page 17: ...Access Panel Release the spring pin on the right hand side of the control access panel See Figure 19 4 Remove the Glass and Screen See page 24 of this manual 5 Prepare the Appliance Remove the strap...

Page 18: ...provide the glowing embers look As with the lava rock and vermiculite it is not necessary to use the entire bag Save the remaining for future use See Figures 22 and 24 8 Place the Fire Glow Fire glow...

Page 19: ...e in your building Immediately call your gas supplier from a neighbor s phone Follow the supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to...

Page 20: ...ntrol system and any gas control which has been under water TO TURN OFF GAS TO APPLIANCE LIGHTING INSTRUCTIONS STOP Read the safety information above on this label 1 Turn off all wall switches to the...

Page 21: ...the appliance clear and free from combustible materials Gasoline and other flam mable vapors and liquids Before operating this appliance have a qualified technician 1 Review proper placement of logs...

Page 22: ...ld open Replace the handle back in the slot on the bracket from which it was removed so the outside air door remains open and close the control access panel When through burning the appliance open the...

Page 23: ...ve provided your appliance with an adjustable air shutter Your air shutter is provided in the closed position for natural gas and in the open position for propane It takes 16 full turns 360 degrees to...

Page 24: ...ne at each end of the grate Grasp the grate as shown Grasp the grate and pull the logs up and off the burner See Figure 34 To replace the logs grasp the grate as shown Lower the log set onto the burne...

Page 25: ...Remote Control SMART STAT HTL Remote Control with Thermostat Control SMART BATT HTL Battery operated Remote Control with Thermostat Control GFK160 Thermostat Controlled Fan Kit 160 CFM WSK MLT HTL Mu...

Page 26: ...1282 Rev Q 09 04 CALIBER B VENT INSTALLATION INSTRUCTIONS OPTIONAL COMPONENTS con t DFC2B S DFN6B S Fixed Glass Doors DFA36 DFA36B DFA36S DFA42 DFA42B DFA42S Arched Door DFBC36 42 Bay Door fire parts...

Page 27: ...N PT TK7B S BN PT Trim Kits TK47B A TK48A B Trim Kits AK14 Air Kit OPTIONAL COMPONENTS con t TKB2 TKB6 Bay Door Trim Kit QKE3B QKE4B Quick Tile Surround Brass Finish COLOR KEY Suffix Finish none Black...

Page 28: ...Brass Hood 80 1 2b 26638 Upper Grille 80 1 26637 Upper Grille 60 1 3b 25016 Lower Grille 60 1 25144 Lower Grille 80 1 4b 33858 Quick Access Latches 4 6 5b 4031 095 Glass Kit w Screen 60 in 1 4031 096...

Page 29: ...09 04 31282 Rev Q 29 CALIBER B VENT INSTALLATION INSTRUCTIONS Homeowner s Notes Page fire parts com...

Page 30: ...30 31282 Rev Q 09 04 CALIBER B VENT INSTALLATION INSTRUCTIONS Homeowner s Notes Page fire parts com...

Page 31: ...ng 24 Removal 24 H High Altitude 11 High Temperature Sealant Material 16 Hood 17 I Ignition 19 Input Rate 12 Intermittent Pilot 13 19 23 Operation 21 J Junction Box Installation 15 L Lava Rock 18 Loca...

Page 32: ...uate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other than those spec...

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