Heatilator • Caliber CD Series • 4040-263 Rev M • 06/08
3
Safety Alert Key:
• DANGER!
Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING!
Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION!
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE:
Used to address practices not related to personal injury.
Table of Contents
A. Congratulations
2
B. Limited Lifetime Warranty
5
1 Listing and Code Approvals
A. Appliance
Certi
fi
cation
6
B. Tempered Glass Speci
fi
cations
6
C. BTU
Speci
fi
cations
6
D. High
Altitude
Installations
6
E. Non-Combustible Materials Speci
fi
cation
6
F. Combustible Materials Speci
fi
cation
6
G. R e q u i r e m e n t s f o r t h e C o m m o n w e a l t h o f
Massachusetts 7
User Guide
2 Operating Instructions
A. Gas Fireplace Safety
8
B. Your
Fireplace
8
C. Fan Kit (optional)
9
D. Clear
Space
9
E. Decorative Doors and Fronts
9
F. Fixed
Glass
Assembly
9
G. Remote Controls, Wall Controls and Wall Switches 9
H. Before Lighting Fireplace
9
I. Lighting Instructions (IPI)
10
J. Lighting Instructions (Standing Pilot)
11
K. After Fireplace is Lit
12
L. Frequently
Asked
Questions
12
3 Maintenance and Service
A. Maintenance
Tasks-Homeowner
13
B. Maintenance
Tasks-Quali
fi
ed Service Technician 14
Installer Guide
4 Getting Started
A. Typical
Appliance
System
15
B. Design and Installation Considerations
16
C. Tools and Supplies Needed
16
D. Inspect Appliance and Components
16
5 Framing and Clearances
A. Select
Appliance
Location
17
B. Construct
the
Appliance
Chase
18
C. Clearances
18
D. Mantel and Wall Projections
19
6 Termination Locations
A. Vent Termination Minimum Clearances
20
7 Vent Information and Diagrams
A. Approved
Pipe
22
B. Vent
Table
Key
22
C. Use of Elbows
22
D. Measuring
Standards
22
E. Vent
Diagrams
23
F. Install Vertical Termination Baf
fl
e
32
8 Vent Clearances and Framing
A. Pipe Clearances to Combustibles
33
B. Wall Penetration Framing
33
C. Install the Ceiling Firestop
34
D. Install Attic Insulation Shield
35
9 Appliance Preparation
A. Convert from Top Vent to Rear Vent
36
B. Secure and Level the Appliance
40
10 Install Vent Pipe
A. Assemble Pipe Sections (DVP Only)
41
B. Assemble Vent Sections (SLP Only)
42
C. Assemble Slip Sections
42
D. Secure the Vent Sections
43
E. Disassemble Vent Sections
43
F. Install Decorative Ceiling Components (SLP only) 44
G. Install Metal Roof Flashing
45
H. Assemble and Install Storm Collar
45
I. Install
RF4-8
46
J. Install Vertical Termination Cap
47
K. Install Decorative Wall Components (SLP only)
47
L. Heat Shield Requirements for Horizontal Termination . .
47
M. Install Horizontal Termination Cap
48
11 Gas Information
A. Fuel
Conversion
49
B. Gas
Pressure
49
C. Gas
Connection
49
D. High
Altitude
Installations
49
12 Electrical Information
A. Wiring
Requirements
50
B. Standing Pilot Ignition System Wiring
50
C. Intelli
fi
re Ignition System Wiring
50
D. Optional
Accessories
Requirements
50
E. Electrical Service and Repair
51
F. Junction Box Installation
52
G. Wall Switch Installation for Fan (Optional)
52
13 Finishing
A. Mantel and Wall Projections
53
B. Facing
Material
53
