Healy VP1000-5 Troubleshooting Manual Download Page 3

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Important Safety Messages

Please refer to the California Air Resources Board (CARB) Installation, Operation, and Maintenance (IOM) manuals within

Executive Order VR-201 or other applicable VP1000-5 documentation for proper safety information.

Always secure the work area from moving vehicles. This equipment is mounted on and in

dispensers, which puts service personnel working on this equipment in danger from moving

vehicles entering the work area. To help eliminate these unsafe conditions, secure the area by

using a service truck to block access to the work environment, or by using any other reasonable

means available to ensure the safety of service personnel.

Follow all federal, state, and local laws governing the installation of this equipment. When

no other regulations apply, follow NFPA codes 30A and 70 from the National Fire Protection

Association. Failure to follow these codes could result in severe injury, death, serious property

damage, and / or environmental contamination.

References

Franklin Fueling Systems:
http://www.franklinfueling.com
Tech Support: 1-800-984-6266

California Air Resources Board (CARB)
http://www.arb.ca.gov/vapor/vapor.htm

CARB Phase II EVR Executive Orders
http://www.arb.ca.gov/vapor/eo-evrphaseII.htm

VR-201 Healy EVR Phase II without ISD

VR-202 Healy EVR Phase II with ISD

Warning

Summary of Contents for VP1000-5

Page 1: ...anklin Fueling Systems 3760 Marsh Rd Madison WI 53718 USA Tel 1 608 838 8786 800 225 9787 Fax 1 608 838 6433 www franklinfueling com Manual Revision Date Changes from Previous Revision 405291001 2 Mar...

Page 2: ...Under Current Fault Troubleshooting 8 Section Four Over Current Fault Troubleshooting 9 Section Five VP1000 5 Performance Testing 10 Appendix A VP1000 5 Installation and Testing 12 Appendix B Side B...

Page 3: ...environment or by using any other reasonable means available to ensure the safety of service personnel Follow all federal state and local laws governing the installation of this equipment When no oth...

Page 4: ...202 A Healy Phase II System outside California in North America includes one VP1000 5 vacuum pump per dispenser and the appropriate Healy hanging hardware including Model 800 nozzles at each fueling...

Page 5: ...nstalled per dispenser to accommodate the vapor recovery needs for both sides of the dispenser When the dispenser is authorized the MC100 1 will activate the VP1000 5 simultaneously and run at a low s...

Page 6: ...oduct The MC100 1 s solenoid disconnect relay provides interruption of the solenoid valve neutral circuit when the VP1000 5 is in a fault state Figure 2 describes the meanings of the indicator lights...

Page 7: ...Performance Testing in Section 5 Is a fault condition present on the MC100 1 Reset the system by removing the white reset plug on the MC100 1 for a minimum of 20 seconds Re insert the white reset plu...

Page 8: ...er VR 201 No Verify the performance of the VP1000 5 per B 5 of the A B sheet Refer to Appendix B Yes Is the vacuum level produced by the VP1000 5 between 60 90 WC Disconnect the white reset plug on th...

Page 9: ...the VP1000 5 between 60 90 WC Disconnect the white reset plug on the MC100 1 Remove the VP1000 5 front cover to evaluate the rotor vanes for wear and or damage Refer to Appendix C Check for debris and...

Page 10: ...mance of the VP1000 5 per B 5 of the A B sheet Refer to Appendix B Is the vacuum level produced by the VP1000 5 between 60 and 90 WC Disconnect the white reset plug on the MC100 1 Remove the VP1000 5...

Page 11: ...e VP1000 5 increase from low to high speed when both sides of the dispenser are activated Verify the wiring of the MC100 1 Refer to Appendix E No Retest Continued from previous page Remove the vacuum...

Page 12: ...ow shows a vacuum gauge face with the acceptable vacuum level highlighted when measured with a VP1000 5 vacuum pump The acceptable vacuum level from the VP1000 5 is between 60 and 90 WC Readings of 3...

Page 13: ...est until all leaks have been repaired 8 Record data in Section B 4 Note If the initial vacuum reading is less than 60 wc it could indicate a problem with the VP1000 Remove the dispenser from service...

Page 14: ...e damage use a lint free cloth with isopropyl alcohol to clean the rotor and vanes 9 Using a lint free cloth with isopropyl alcohol thoroughly clean the inside of the pump ring and rear of the pump ca...

Page 15: ...activate Note For unihose dispensers conduct individual tests for each product grade on each side of the dispenser to ensure that the same LED activates for all grades on the same side If the other L...

Page 16: ...C should be measured between either red and orange wires When no fault is present 5VDC should be measured between purple and orange wires When fault is present 0VDC should be measured between purple a...

Page 17: ...ACH and JUMPER terminals to create a short 3 With the jumper wire in place re insert the white reset plug The yellow power light should now be illuminated 4 Authorize a nozzle on Side A of the dispens...

Page 18: ...P1000 MC100 interface check one Red Light is FLASHING over current Red Light is SOLID under current Red Light is OFF Dispenser Integrity inches of water column Starting Vacuum ________ Ending Vacuum _...

Page 19: ...19 2012 FFS 405291001 Rev2...