Healy VP1000-5, Troubleshooting Manual, Page: 13 / 19

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Appendix B
Side B of the VP1000 A / B Sheet
START-UP/NEW INSTALLATION/ WARRANTY/ ANNUAL TESTING FORM (Rev. 10/07)
HEALY VP1000 VACUUM PUMP
Date___________________
BOTH SIDES OF THIS TEST FORM MUST BE COMPLETED FOR NEW INSTALLATIONS
• Start-up / New installations – Complete Sections 3, 4, 5 and 6 of SIDE B. Submit forms to
Healy Systems.
• Warranty Service or Annual Testing – Conduct the appropriate tests specified on SIDE B.
Submit Forms to Healy Systems.
SIDE B
Warranty Service
Complete Troubleshooting Sections
B-1 and B-2
Start-up/ New Installations/ Annual
Testing Complete Sections
B-3 through B-6
B-1
Control Module Fault Light
(Circle one) Flashing (LED) Steady (LED)
1. All fault conditions require removal and cleaning or replacement of the rotor and vanes located inside the
vacuum pumps round front cover assembly. Use the VP1000 ROTOR & VANE SERVICE AND REPLACEMENT
GUIDE
in the applicable dispenser retrofit manual of the ARB Approved Installation, Operation and Maintenance
Manual for Executive Orders VR-201 and VR-202.
2. Clean all surfaces including vanes, rotor, rotor housing, and cover assembly.
3. Manually spin and inspect the motor shaft for bearing wear before re-installing the rotor kit.
4. Replace motor when bearings or shaft are damaged or worn.
5. Check O-ring seal before replacing rotor cover assembly.
B-2
Re-Assemble / Reset Vacuum Pump and Module. (Power must be removed from both the vacuum pump and the
module for 20 seconds to reset the system
) using the power reset switch on the MC100 module.
B-3
1. Install 0-100 inch water column (“ wc) vacuum mechanical gauge at the VP1000 test port.
2. Authorize the dispenser for fueling. The VP1000 will begin to run.
3. Close the ball valve at the pump inlet.
4. Record the initial vacuum reading on the gauge – observe and record the final vacuum reading after 60
seconds.
5. Open the ball valve at the pump inlet.
6. Leaks must be repaired when the vacuum reading falls more than 4” wc in 60 seconds.
7. Retest until all leaks have been repaired.
8. Record data in Section B-4.
Note: If the initial vacuum reading is less than 60” wc, it could indicate a problem with the VP1000.
Remove the dispenser from service. Use the troubleshooting section of the manual to investigate
problem or contact the FFS Technical Help Desk at 800-984-6266 for assistance.
Dispenser V
apor Line
Integrity
Test
B-4
VACUUM TEST Using VP1000 as
vacuum source
Initial Vacuum test reading (“ wc) Vacuum test reading after 60 sec.
(“ wc)
B-5
With one side of the dispenser authorized (VP1000 running) and the ball valve at the pump inlet open, dispense
in handheld position a minimum of 0.5 gallons of fuel into a vehicle or test tank. Record the vacuum level while
dispensing. Repeat test for the other side of the dispenser.
1. Side “A” Dispensing Vacuum ____________” wc
2. Side “B” Dispensing Vacuum ____________” wc
Note: If the dispensing vacuum is less than 60” wc, remove the dispenser from service. See the trouble-
shooting section of the manual or contact FFS Technical Help Desk at 800-984-6266 for assistance.
Dispenser Vacuum
Test
B-6
Test the VP1000 Vacuum Pump for normal operation. Use the 6 step procedure titled, “Testing the VP1000
Vacuum Pump for normal operation using the following test procedure:” in Section 1.1 (Weekly Inspection and
Testing) of the Healy Systems Scheduled Maintenance document in the ARB Approved Installation, Operation
and Maintenance Manual for the Healy Phase II EVR System not Including ISD. This is to verify that the pump
recognizes when both sides of the dispenser are activated for fueling.
Does the VP1000 Vacuum Pump change speeds (audible increase) when both sides are activated for fueling?
Yes No
If the answer is no, use the troubleshooting section of the manual to investigate problem or contact the
FFS Technical Help Desk at 800-984-6266 for assistance.
Audible Increase
Test
Repairs - Comments To Obtain Returned Materials Authorization number (RMA#) Call 800-984-6266
Forms can be faxed to Franklin Fueling Systems Customer Service at 800-225-9787
Note: See CARB Executive Order VR-201 for complete installation, operation, and maintenance (IOM) details.