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Zone-0500 Manual Page 4 

7. THERMOSTAT INPUT 1 - 4

These terminals are used for connecting 

thermostat inputs, and can be dry contact inputs 

or 24VAC

WIRING

All signal wiring must be a minimum of 18AWG wire at a maximum of 500ft

3. SYSTEM PUMP OUTPUT

This is a dry contact output that can be used for 

a system pump. This contact will activate any 

time a zone comes on.

2. ZONE 1 - 4 OUTPUT

These are the outputs for the zone device. This 

can be a pump or a valve depending on what 

power is supplied to terminals 11-12.

1. DEMAND OUTPUTS

These are the outputs for the demands. These 

can be a Heating and Cooling demand, 24VAC 

contact, dry contact TT for a boiler, or DHW 

demand.

4. INPUT POWER

This input is to power the ZON-0500. 0.5 Amps at 

120 VAC is required to power this device.

5. ZONE POWER

This input is used to power the zone outputs and 

is rated for 240VAC, 120VAC or 24VAC.

6. THERMOSTAT POWER

These outputs are used to power the thermostats 

and are rated for 24VAC at 6VA.

Zone 4 Thermostat
Zone 3 Thermostat
Zone 2 Thermostat
Zone 1 Thermostat
Demand Output

(DHW or Heating)

Demand Output

(Boiler TT or Cooling)

24 VAC Power 1
24 VAC Power 2

Input Power
Zone Power

Zone 4 Output

Output
Zone 1 Output

Zone 2 Output
Zone 3 Output

ZON-0500

HBX

Zone Control

DO NOT CONNECT

 POWER HERE

ZP

11

ZP

1

12

GR

120

Input Power

N

L

ZN

9

ZN

4

10

5A

ZN

7

ZN

3

8

5A

ZN

5

ZN

2

6

5A

ZN

3

ZN

1

4

5A

RL

1

RL

1

2

5 A

11

24V AC

2

12

 

TH

1

TH

1

2

DO NOT 

CONNECT

 POWER HERE

9
24V AC

1

10

TH

3

TH

2

4

DO NOT 

CONNECT

 POWER HERE

TH

5

TH

3

6

DO NOT 

CONNECT

 POWER HERE

TH

7

TH

4

8

DO NOT 

CONNECT

 POWER HERE

5 4 3 2 1

4

24 VAC 

Thermostat Power

6 VA Max

3 2 1

HBX

DO NOT CONNECT

POWER HERE

5A

5A

5A

5A

5 A

24 VAC out to

thermostats

6VA Max

2

24V AC

16

15

2

GR

120

15

N

L

14

13

RL

1

RL

12

11

1

RL

1

RL

10

9

1

RL

1

RL

8

7

1

RL

1

RL

6

5

1

RL

1

RL

4

3

1

RL

1

RL

2

1

1

1

2

1

1

TT/CD

2

4

3

2

DHW/HD

1

TH

6

5

1

TH

2

TH

8

7

2

TH

3

TH

10

9

3

TH

4

TH

12

11

4

TH

1

24V AC

14

13

1

2 3 4

1 2 3 4 5

1

Demand

Outputs

Thermostat

Imputs

ZON-0500 

 Zone Control

1

7

4

6

5

2

3

WIRING AND INSTALLATION

Summary of Contents for ZON-0500

Page 1: ...HBX Control Systems Inc Installation Manual ZON 0500 Version 2 30 ZON 0500 Zone Control...

Page 2: ...o n t r o l V e r s i o n 2 2 0 Table of Contents TABLE OF CONTENTS Introduction 1 3 Safety Symbols Warnings 1 Receipt Inspection 1 Description 2 Technical Data and Dimensions 3 Wiring Installation 4...

Page 3: ...h caution Moderate Hazard This action may cause personal injury or have adverse effects on the installation process if handled incorrectly Disconnect Power Source The presence of low voltage 24VAC or...

Page 4: ...alone unit Expandable to 36 zones Provides pump or valve control Boiler enable TT contacts 2 demand outputs Heat Cool or TT DHW Multiple priority selections see page 7 Heating zones will not open or...

Page 5: ...Input 120VAC 16A Max 1 x Pump Relay 120VAC 5A Combined relay power should not exceed 20A Weight 0 408Kg Dimensions 100mm W x 168mm H x 70mm D ETL Listings Meets CSA C22 2 No 24 Meets UL Standard 873...

Page 6: ...se outputs are used to power the thermostats and are rated for 24VAC at 6VA Zone 4 Thermostat Zone 3 Thermostat Zone 2 Thermostat Zone 1 Thermostat Demand Output DHW or Heating Demand Output Boiler TT...

Page 7: ...and pins When installed correctly there is virtually no gap be tween units With power applied to the assembly the first green LED should be illuminated on each Expansion Module This lit green LED ser...

Page 8: ...zone post purge time Dip switches 2 5 on the right set of dip switches correspond to zones 1 4 and dipswitch 1 is used to modify the type of demand signal sent to the main controller when used as an...

Page 9: ...er a period of 60 seconds OFF No dual zone priority ON Dual Zone Priority This dip switch position allows the user to set dual zone priority for zones 1 and 2 over zones 3 and 4 NOTE Dip switchs 2 and...

Page 10: ...es Dip Switch 2 5 Use As Heating OR Cooling Demands Use this configuration with ECO units Dip Switch 2 5 Use As Low Temp OR High Temp Demands Use this configuration with CPU units OFF This position wi...

Page 11: ...ter DHW Priority Dip Switch 2 5 Heat Demand Zone Dip Switch 2 5 Low High Temperature Zone OFF No DHW priority ON This Dip Switch allows the zone controls to receive a DHW priority from the CPU 1000 If...

Page 12: ...e zone for heating ON This setting will allow the user to set up the zone for cooling WWSD will shut off heating zones CWSD will shut off cooling zones OFF This setting will allow the user to set up t...

Page 13: ...RL 8 7 1 RL 1 RL 6 5 1 RL 1 RL 4 3 1 RL 1 RL 2 1 1 2 2 1 2 TT CD 2 4 3 2 DHW HD 2 TH 6 5 2 TH 2 TH 8 7 2 TH 2 TH 10 9 2 TH 2 TH 12 11 2 TH 2 24V AC 14 13 2 2 3 4 1 2 3 4 5 1 Demand Outputs Thermostat...

Page 14: ...5 2 TH 2 TH 4 3 3 Thermostat RL 1 RL 2 1 1 2 A DO NOT CONNECT POWER HERE THM 0100 HBX 2 24V AC 6 5 2 TH 2 TH 4 3 3 Thermostat RL 1 RL 2 1 1 2 A DO NOT CONNECT POWER HERE System Pump Zone 1 Zone 2 Zone...

Page 15: ...A 24 VAC out to thermostats 6VA Max 2 24V AC 16 15 2 GR 120 15 N L 14 13 RL 1 RL 12 11 1 RL 1 RL 10 9 1 RL 1 RL 8 7 1 RL 1 RL 6 5 1 RL 1 RL 4 3 1 RL 1 RL 2 1 1 2 2 1 2 TT CD 2 4 3 2 DHW HD 2 TH 6 5 2...

Page 16: ...ZON 0500 HBX Zone Control DO NOT CONNECT POWER HERE 5A 5A 5A 5A 5 A 24 VAC out to thermostats 6VA Max 2 24V AC 16 15 2 GR 120 15 N L 14 13 RL 1 RL 12 11 1 RL 1 RL 10 9 1 RL 1 RL 8 7 1 RL 1 RL 6 5 1 R...

Page 17: ...HD 2 TH 6 5 2 TH 2 TH 8 7 2 TH 2 TH 10 9 2 TH 2 TH 12 11 2 TH 2 24V AC 14 13 2 2 3 4 1 2 3 4 5 1 Demand Outputs Thermostat Imputs 1 2 DS 1 DS 1 3 4 DS 2 DS 2 5 6 DS 3 DS 3 GR 120 28 N L 27 26 GR 120 2...

Page 18: ...HP 2 1 2 DS 1 DS 1 3 4 DS 2 DS 2 5 6 DS 3 DS 3 GR 120 28 N L 27 26 GR 120 25 N L 24 23 GR 120 22 N L 21 20 GR 120 19 N L 18 17 RL 2 RL 16 15 2 RL 1 RL 14 13 1 TM 3 TM 12 11 3 TM 2 TM 10 9 2 TM 1 TM 8...

Page 19: ...chasers sole remedy shall be at HBX s option repair or replacement The foregoing warranties and remedies are exclusive and in lieu of all other warranties expressed or implied either in fact or by ope...

Page 20: ...HBX Control Systems Inc 2016 Phone 1 403 720 0029 Fax 1 403 720 0054 Email info hbxcontrols com Web www hbxcontrols com HBX Control Systems Inc 4516 112th Avenue SE Calgary AB Canada T2C 2K2...

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