HBX ZON-0500 Installation Manual Download Page 3

H B X   Z O N - 0 5 0 0   Z o n e   C o n t r o l

V e r s i o n   2 . 2 0

 

  Zone-0500 Manual Page 1

HBX ZON-0500 ZONE MODULE

INTRODUCTION

This manual will help with the installation, Dip Switch setting, troubleshooting 

and general maintenance requirements for the controller. To guarantee the 

safe and reliable operation of this control, you must first read this manual in 

detail and take particular note to any and all warnings or caution directives 

prior to connecting to AC power.

Only suitably qualified individuals with formal training in electrical 

and  hydronic  controls  should  attempt  the  installation  of  this 

equipment.  Incorrect wiring and installation will affect the warranty 

provided with this unit.  Wiring must be completed in accordance 

with the codes and practices applicable to the jurisdiction for the 

actual installation.

SAFETY SYMBOLS & WARNINGS

Extreme Hazard

This action poses a serious threat that could 

result in personal injury or death, as well as per-

manent damage to the equipment.  

 

 

  Proceed with caution.

Moderate Hazard

This action may cause personal injury or have 

adverse effects on the installation process if 

handled incorrectly.

Disconnect Power Source

The presence of low voltage(24VAC) or high 

voltage(120VAC) could result in personal in-

jury or permanent damage to components or 

equipment.

Point of Interest

This  point  clarifies  pertinent  information,  or 

brings your attention to an action that may 

have adverse effects on the installation pro-
cess.

Drawing Reference

Refer to the specified electrical or mechanical 

drawing at the back of the manual.

The HBX ZON-0500 is a microprocessor based 

controller and as such is not to be regarded as 

a  safety  (limit)  control.    Please  consult  and 

install  the  heating  or  cooling  appliance  in 

accordance 

with 

the 

manufacturer’s 

recommendations.

Use  only  copper  conductor  supply  wire 

suitable for at least 105 °C

All  circuits  must  have  a  common  disconnect 

and  be  connected  to  the  same  pole  of  the 

disconnect

RECEIPT & INSPECTION

After receiving, inspect the unit for any possible physi-

cal damage that may have occurred during transpor-

tation.

After unpacking the unit make sure the box contains:

•  

1 x 32 Pin Connector

•  

1 x Terminal Screwdriver (2.5 mm)

•  

1 x Manual

Summary of Contents for ZON-0500

Page 1: ...HBX Control Systems Inc Installation Manual ZON 0500 Version 2 30 ZON 0500 Zone Control...

Page 2: ...o n t r o l V e r s i o n 2 2 0 Table of Contents TABLE OF CONTENTS Introduction 1 3 Safety Symbols Warnings 1 Receipt Inspection 1 Description 2 Technical Data and Dimensions 3 Wiring Installation 4...

Page 3: ...h caution Moderate Hazard This action may cause personal injury or have adverse effects on the installation process if handled incorrectly Disconnect Power Source The presence of low voltage 24VAC or...

Page 4: ...alone unit Expandable to 36 zones Provides pump or valve control Boiler enable TT contacts 2 demand outputs Heat Cool or TT DHW Multiple priority selections see page 7 Heating zones will not open or...

Page 5: ...Input 120VAC 16A Max 1 x Pump Relay 120VAC 5A Combined relay power should not exceed 20A Weight 0 408Kg Dimensions 100mm W x 168mm H x 70mm D ETL Listings Meets CSA C22 2 No 24 Meets UL Standard 873...

Page 6: ...se outputs are used to power the thermostats and are rated for 24VAC at 6VA Zone 4 Thermostat Zone 3 Thermostat Zone 2 Thermostat Zone 1 Thermostat Demand Output DHW or Heating Demand Output Boiler TT...

Page 7: ...and pins When installed correctly there is virtually no gap be tween units With power applied to the assembly the first green LED should be illuminated on each Expansion Module This lit green LED ser...

Page 8: ...zone post purge time Dip switches 2 5 on the right set of dip switches correspond to zones 1 4 and dipswitch 1 is used to modify the type of demand signal sent to the main controller when used as an...

Page 9: ...er a period of 60 seconds OFF No dual zone priority ON Dual Zone Priority This dip switch position allows the user to set dual zone priority for zones 1 and 2 over zones 3 and 4 NOTE Dip switchs 2 and...

Page 10: ...es Dip Switch 2 5 Use As Heating OR Cooling Demands Use this configuration with ECO units Dip Switch 2 5 Use As Low Temp OR High Temp Demands Use this configuration with CPU units OFF This position wi...

Page 11: ...ter DHW Priority Dip Switch 2 5 Heat Demand Zone Dip Switch 2 5 Low High Temperature Zone OFF No DHW priority ON This Dip Switch allows the zone controls to receive a DHW priority from the CPU 1000 If...

Page 12: ...e zone for heating ON This setting will allow the user to set up the zone for cooling WWSD will shut off heating zones CWSD will shut off cooling zones OFF This setting will allow the user to set up t...

Page 13: ...RL 8 7 1 RL 1 RL 6 5 1 RL 1 RL 4 3 1 RL 1 RL 2 1 1 2 2 1 2 TT CD 2 4 3 2 DHW HD 2 TH 6 5 2 TH 2 TH 8 7 2 TH 2 TH 10 9 2 TH 2 TH 12 11 2 TH 2 24V AC 14 13 2 2 3 4 1 2 3 4 5 1 Demand Outputs Thermostat...

Page 14: ...5 2 TH 2 TH 4 3 3 Thermostat RL 1 RL 2 1 1 2 A DO NOT CONNECT POWER HERE THM 0100 HBX 2 24V AC 6 5 2 TH 2 TH 4 3 3 Thermostat RL 1 RL 2 1 1 2 A DO NOT CONNECT POWER HERE System Pump Zone 1 Zone 2 Zone...

Page 15: ...A 24 VAC out to thermostats 6VA Max 2 24V AC 16 15 2 GR 120 15 N L 14 13 RL 1 RL 12 11 1 RL 1 RL 10 9 1 RL 1 RL 8 7 1 RL 1 RL 6 5 1 RL 1 RL 4 3 1 RL 1 RL 2 1 1 2 2 1 2 TT CD 2 4 3 2 DHW HD 2 TH 6 5 2...

Page 16: ...ZON 0500 HBX Zone Control DO NOT CONNECT POWER HERE 5A 5A 5A 5A 5 A 24 VAC out to thermostats 6VA Max 2 24V AC 16 15 2 GR 120 15 N L 14 13 RL 1 RL 12 11 1 RL 1 RL 10 9 1 RL 1 RL 8 7 1 RL 1 RL 6 5 1 R...

Page 17: ...HD 2 TH 6 5 2 TH 2 TH 8 7 2 TH 2 TH 10 9 2 TH 2 TH 12 11 2 TH 2 24V AC 14 13 2 2 3 4 1 2 3 4 5 1 Demand Outputs Thermostat Imputs 1 2 DS 1 DS 1 3 4 DS 2 DS 2 5 6 DS 3 DS 3 GR 120 28 N L 27 26 GR 120 2...

Page 18: ...HP 2 1 2 DS 1 DS 1 3 4 DS 2 DS 2 5 6 DS 3 DS 3 GR 120 28 N L 27 26 GR 120 25 N L 24 23 GR 120 22 N L 21 20 GR 120 19 N L 18 17 RL 2 RL 16 15 2 RL 1 RL 14 13 1 TM 3 TM 12 11 3 TM 2 TM 10 9 2 TM 1 TM 8...

Page 19: ...chasers sole remedy shall be at HBX s option repair or replacement The foregoing warranties and remedies are exclusive and in lieu of all other warranties expressed or implied either in fact or by ope...

Page 20: ...HBX Control Systems Inc 2016 Phone 1 403 720 0029 Fax 1 403 720 0054 Email info hbxcontrols com Web www hbxcontrols com HBX Control Systems Inc 4516 112th Avenue SE Calgary AB Canada T2C 2K2...

Reviews: