HBX ZON-0500 Installation Manual Download Page 4

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Zone-0500 Manual Page 2 

HBX ZON-0500 ZONE MODULE DESCRIPTION

The ZON-0500 is an intelligent, microprocessor based, expansion module zone control for the 1000 series controls, 

or stand alone zone control. The ZON-0500 is capable of controlling up to 4 zones per control, and can handle 

multiple  priority  selections.  The  controller  can  be  daisy-chained  to  provide  unlimited  coverage  and  flexibility 

for virtually any number of zones. The ZON-0500 allows for pump or valve control, and is capable of enabling 

2 demands on a boiler. The layout of the control makes for easy wiring and simple setup, allowing for quick 

installation and minimal on-site time.

FEATURES

•  

Up to 4 independant zones per control

•  

Attaches to CPU-1000 or ECO-1000 controls, or stand alone unit

•  

Expandable to 36 zones

•  

Provides pump or valve control

•  

Boiler enable/ TT contacts

•  

2 demand outputs (Heat/Cool) or (TT/DHW)

•  

Multiple priority selections (see page 7)

•  

Heating zones will not open or turn on when the CPU-1000 is in Warm Weather Shut Down (WWSD)

•  

Fully protected by resettable fuses

•  

Zone protection technology - ECO-1000:

-When there is a switch between a cooling and heating call, this feature protects the zone from getting 

the wrong temperature from the tank when the zone starts. The tank temperature must be within 15°F of 

the setpoint for the zone to open.

-If there is a call for heat, then the heat call goes away and the tank is still hot, the zone control will keep 
the zone open to utilize all of the heat in the tank. Likewise in a cooling situation.

 

       

 

-Cooling zones will not open or turn on when the ECO-1000 is in Cold Weather Shut Down (CWSD)

-Heating zones will not open or turn on when the ECO-1000 is in Warm Weather Shut Down (WWSD)

Expansion Module Zone Control

Stand alone Zone Control

Summary of Contents for ZON-0500

Page 1: ...HBX Control Systems Inc Installation Manual ZON 0500 Version 2 30 ZON 0500 Zone Control...

Page 2: ...o n t r o l V e r s i o n 2 2 0 Table of Contents TABLE OF CONTENTS Introduction 1 3 Safety Symbols Warnings 1 Receipt Inspection 1 Description 2 Technical Data and Dimensions 3 Wiring Installation 4...

Page 3: ...h caution Moderate Hazard This action may cause personal injury or have adverse effects on the installation process if handled incorrectly Disconnect Power Source The presence of low voltage 24VAC or...

Page 4: ...alone unit Expandable to 36 zones Provides pump or valve control Boiler enable TT contacts 2 demand outputs Heat Cool or TT DHW Multiple priority selections see page 7 Heating zones will not open or...

Page 5: ...Input 120VAC 16A Max 1 x Pump Relay 120VAC 5A Combined relay power should not exceed 20A Weight 0 408Kg Dimensions 100mm W x 168mm H x 70mm D ETL Listings Meets CSA C22 2 No 24 Meets UL Standard 873...

Page 6: ...se outputs are used to power the thermostats and are rated for 24VAC at 6VA Zone 4 Thermostat Zone 3 Thermostat Zone 2 Thermostat Zone 1 Thermostat Demand Output DHW or Heating Demand Output Boiler TT...

Page 7: ...and pins When installed correctly there is virtually no gap be tween units With power applied to the assembly the first green LED should be illuminated on each Expansion Module This lit green LED ser...

Page 8: ...zone post purge time Dip switches 2 5 on the right set of dip switches correspond to zones 1 4 and dipswitch 1 is used to modify the type of demand signal sent to the main controller when used as an...

Page 9: ...er a period of 60 seconds OFF No dual zone priority ON Dual Zone Priority This dip switch position allows the user to set dual zone priority for zones 1 and 2 over zones 3 and 4 NOTE Dip switchs 2 and...

Page 10: ...es Dip Switch 2 5 Use As Heating OR Cooling Demands Use this configuration with ECO units Dip Switch 2 5 Use As Low Temp OR High Temp Demands Use this configuration with CPU units OFF This position wi...

Page 11: ...ter DHW Priority Dip Switch 2 5 Heat Demand Zone Dip Switch 2 5 Low High Temperature Zone OFF No DHW priority ON This Dip Switch allows the zone controls to receive a DHW priority from the CPU 1000 If...

Page 12: ...e zone for heating ON This setting will allow the user to set up the zone for cooling WWSD will shut off heating zones CWSD will shut off cooling zones OFF This setting will allow the user to set up t...

Page 13: ...RL 8 7 1 RL 1 RL 6 5 1 RL 1 RL 4 3 1 RL 1 RL 2 1 1 2 2 1 2 TT CD 2 4 3 2 DHW HD 2 TH 6 5 2 TH 2 TH 8 7 2 TH 2 TH 10 9 2 TH 2 TH 12 11 2 TH 2 24V AC 14 13 2 2 3 4 1 2 3 4 5 1 Demand Outputs Thermostat...

Page 14: ...5 2 TH 2 TH 4 3 3 Thermostat RL 1 RL 2 1 1 2 A DO NOT CONNECT POWER HERE THM 0100 HBX 2 24V AC 6 5 2 TH 2 TH 4 3 3 Thermostat RL 1 RL 2 1 1 2 A DO NOT CONNECT POWER HERE System Pump Zone 1 Zone 2 Zone...

Page 15: ...A 24 VAC out to thermostats 6VA Max 2 24V AC 16 15 2 GR 120 15 N L 14 13 RL 1 RL 12 11 1 RL 1 RL 10 9 1 RL 1 RL 8 7 1 RL 1 RL 6 5 1 RL 1 RL 4 3 1 RL 1 RL 2 1 1 2 2 1 2 TT CD 2 4 3 2 DHW HD 2 TH 6 5 2...

Page 16: ...ZON 0500 HBX Zone Control DO NOT CONNECT POWER HERE 5A 5A 5A 5A 5 A 24 VAC out to thermostats 6VA Max 2 24V AC 16 15 2 GR 120 15 N L 14 13 RL 1 RL 12 11 1 RL 1 RL 10 9 1 RL 1 RL 8 7 1 RL 1 RL 6 5 1 R...

Page 17: ...HD 2 TH 6 5 2 TH 2 TH 8 7 2 TH 2 TH 10 9 2 TH 2 TH 12 11 2 TH 2 24V AC 14 13 2 2 3 4 1 2 3 4 5 1 Demand Outputs Thermostat Imputs 1 2 DS 1 DS 1 3 4 DS 2 DS 2 5 6 DS 3 DS 3 GR 120 28 N L 27 26 GR 120 2...

Page 18: ...HP 2 1 2 DS 1 DS 1 3 4 DS 2 DS 2 5 6 DS 3 DS 3 GR 120 28 N L 27 26 GR 120 25 N L 24 23 GR 120 22 N L 21 20 GR 120 19 N L 18 17 RL 2 RL 16 15 2 RL 1 RL 14 13 1 TM 3 TM 12 11 3 TM 2 TM 10 9 2 TM 1 TM 8...

Page 19: ...chasers sole remedy shall be at HBX s option repair or replacement The foregoing warranties and remedies are exclusive and in lieu of all other warranties expressed or implied either in fact or by ope...

Page 20: ...HBX Control Systems Inc 2016 Phone 1 403 720 0029 Fax 1 403 720 0054 Email info hbxcontrols com Web www hbxcontrols com HBX Control Systems Inc 4516 112th Avenue SE Calgary AB Canada T2C 2K2...

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