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HAWE Hydraulik IEP 014-CP, Assembly Instructions Manual

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HAWE Hydraulik IEP 014-CP Assembly Instructions Manual Download Page 29

10

Troubleshooting

The following table lists possible faults and measures to eliminate these. Contact the manufacturer in
case of faults that cannot be remedied by following the descriptions here.

Fault

Possible cause

Test

Remedy

Operation outside the

permitted temperature range

Operate the battery pack within

the permitted temperature range.

Failure to pre-charge

Read the CAN messages

see "Functions", page 12

.

Incorrect assignment

of the signal module

Check for correct assignment

and correct cabling

see "Plug assignment", page 37

.

Excessive cell difference

Release the battery pack

and operate it for several

hours without load.

see "Cell balancing", page 13

Over-discharge or deep discharge

If the battery pack

suffers deep discharge,

replace it. Contact HAWE.

see "Electrical

connection", page 19

If the battery pack is

overcharged, discharge it.

Battery pack does not respond

Defective fuse

Read the CAN messages

Replace the battery pack.

see "Electrical

connection", page 19

Contact HAWE.

Operation outside the

permitted current range

Operate the battery pack within

the permitted current range.

see "Current monitoring", page 13

Operation outside the

permitted temperature range

Read the CAN messages

Operate the battery pack within

the permitted temperature range.

Incorrect assignment

of the signal module

Check for correct assignment and
correct cabling

see "Plug assignment", page 37

Excessive cell difference

Release the battery pack

and operate it for several

hours without load.

see "Cell balancing", page 13

Over-discharge or deep discharge

If the battery pack

suffers deep discharge,

replace it. Contact HAWE.

see "Electrical

connection", page 19

Battery pack switches

off whilst in operation

Defective fuse

Read the CAN messages

Replace the battery pack.

see "Electrical

connection", page 19

Contact HAWE.

Operation outside the

permitted temperature range

Operate the battery pack within

the permitted temperature range.

Failure to pre-charge

see "Functions",

page 12

, pre-discharge

Battery pack not charging

Over-discharge or deep discharge

Read the CAN messages

If the battery pack

suffers deep discharge,

replace it. Contact HAWE.

see "Electrical

connection", page 19

HAWE Hydraulik SE

B 6130 - 02-2022 - 1.0en 

29/39

Summary of Contents for IEP 014-CP

Page 1: ...Battery pack type IEP Assembly instructions Translation of the original instructions B 6130 02 2022 1 0 en Ident No IEP 014 CP...

Page 2: ...rand names product names and trademarks are not specifically indicated In particular with regard to registered and protected names and trademarks usage is subject to legal provisions HAWE Hydraulik re...

Page 3: ...11 3 3 Functions 12 3 4 Control 14 3 5 Connector assignment 15 3 6 Number of cycles 15 4 Transport and storage 16 4 1 Transport equipment 16 4 2 Scope of delivery 16 4 3 Checking the delivery 17 4 4...

Page 4: ...achines The manual provides relevant information for the machine manufacturer and machine operator as well as for training courses You can request further information on the product at HAWE Hydraulik...

Page 5: ...cemakers and defibrillators Mandatory signs Protective equipment Safety boots Wear appropriate safety boots to protect your feet against mechanical hazards Work gloves Wear suitable work gloves to pro...

Page 6: ...ctive 2014 30 EU EMC Directive The protective objectives of DIRECTIVE 2014 30 EU are achieved by explicit application of EN 60204 1 section 4 4 2 Electromagnetic Compatibility EMC Documents D 6130 Dat...

Page 7: ...arts at high voltages must be avoided The product satis es protection class IP 65 exclusively when the main connector is connected or engaged Electronic product The product must not be commissioned by...

Page 8: ...ment the new dangers in the complete system s manual Operate product safely Despite safety devices the product still poses residual risks Observe the safety instructions in this manual to reduce healt...

Page 9: ...onal training knowledge and experience so that he she can recognize and avoid dangers that can be caused by electricity Auditor Persons of a technical inspection body who are authorized to perform tes...

Page 10: ...ll type Cell configuration Cells in series nominal voltage Basic type Order coding IEP The order coding can be found on the type plate Type plate The type plate with the manufacturer s contact data ca...

Page 11: ...ep discharge excessive or insufficient temperature and excessive current It performs balancing and optimises the battery s service life The product is available in the following versions IEP 014 CP Th...

Page 12: ...end of the precharge phase the BAT relay closes and precharging ends Default parameters Precharge time 0 65 s Current at end of precharge time 2 A These parameters may be changed without notice during...

Page 13: ...ures measured lie outside the permitted limit values the BMS triggers the opening of the main contactor thereby preventing the ow of current into the battery or from it Integral heater The battery inc...

Page 14: ...t market Make sure that the superordinate system machine can perform the following functions and supplement them in accordance with your own risk assessment The technical data specifications in the da...

Page 15: ...l charge Elevated temperatures and high currents have a negative effect on the cycle life performance IEP 014 CP Set to 3 98 V per cell This guarantees a higher number of cycles If desired the charge...

Page 16: ...s 4 1 Transport equipment DAMAGE Danger for electronic components electrostatic discharge material damage Deliver product in ESD protective packaging DAMAGE Material damage due to mechanical damage Pr...

Page 17: ...ore outdoors Store in an area that is dry and free of dust Protect against sunlight UV radiation dark Storage temperature 0 to 20 C Humidity atmospheric humidity 50 or less Protected against splashed...

Page 18: ...to the hydraulic system while the system is de energized DANGER Risk of injury due to electric shock from the operating capacitor Burns serious injuries or death may result if electromagnetic waves l...

Page 19: ...10 to 20 cm gap between the control cables and power cables Provide separate shields for analogue and digital control lines Tool Voltage tester to EN 61243 3 of at least measurement category CAT III...

Page 20: ...stem at ground potential Route control cables and power cables separately Leave a 10 to 20 cm gap between the control cables and power cables Provide separate shields for analogue and digital control...

Page 21: ...gured please declare this when ordering the battery 6 1 Safety devices and performance limitations Single pole switch off A power relay is installed in the positive wiring path this allows the battery...

Page 22: ...There are a total of four temperature sensors incorporated within the battery these are evaluated and monitored by the Battery Management System BMS If the temperatures in the battery pack exceed de...

Page 23: ...s the requirements set out in Directive 2006 42 EC The product is connected and wired correctly The labels and markings on the higher level machine and the product are easy to see and read The STO fun...

Page 24: ...servation Do not interrupt the charging process at a charge status less than 30 WARNING Risk of electric shock when the cover is open Disregard of this may lead to damage to the battery pack After com...

Page 25: ...ents must only be replaced and connected by trained specialist personnel Obey all applicable electrical safety rules Only connect electric lines to the hydraulic system while the system is de energize...

Page 26: ...only the chargers supplied Do not use any multi way sockets or distributor sockets Do not perform any cleaning work on the device whilst it is being charged DAMAGE Users are not permitted to carry ou...

Page 27: ...ers WARNING Risk of injury through crushing or cutting Body parts might get trapped or cut off between the machine frame and hydraulic system in the event of careless transport installation and de ins...

Page 28: ...service life Defective battery packs can be returned to your service partner contractual dealer or directly to HAWE Mattro GmbH They will ensure the packs are recycled correctly 28 39 B 6130 02 2022...

Page 29: ...e the permitted current range Operate the battery pack within the permitted current range see Current monitoring page 13 Operation outside the permitted temperature range Read the CAN messages Operate...

Page 30: ...Ignition Board Param Outdated Error One of the temperature sensors has exceeded the maximum temperature Disconnect any system causing the problem Create an ambient tempera ture between 0 and 20 C Obs...

Page 31: ...N NECTION Error should not occur during normal operation Try to clear by removing any possible fault in the system connected and cycle ignition 11 0x0B ERROR_P DU_FAILURE PDU failure PDU Open Current...

Page 32: ...r by removing any possible fault in the system connected and cycle ignition 21 0x15 ERROR_OV_SAFE TY_FUSE_TRIGGERED Safety Fuse Triggered Error VmoduleMin FuseTrigger threshold Clear Unclearable Board...

Page 33: ...d detected Feedback is indicating charge contactor is ON but command to discharge contactor is to turn it OFF Clear No Trigger Ignition A weld of the main contactor is detected contactor closed althou...

Page 34: ...reshold Clear No Trigger Ignition Error should not occur during normal operation Try to clear by removing any possible fault in the system connected and cycle ignition 46 0x2E Precharge Resistor Over...

Page 35: ...nstallation not permitted if plug is on top Protection class IP 65 when plugged in or with plug cover closed Vibration resistance Wave form Sinusoidal Frequency Peak value amplitude 7 Hz 18 Hz 1 gn 18...

Page 36: ...charge current duration cell temperature 55 C 220 A Discharge current max 30 s max 5 times per discharge intervals of at least 30 s rest at lower than 80 A cell temperature 55 C 400 A Cell temperature...

Page 37: ...eratures result in minor deviation The dashed line shows curve tting for calculation of the current in mA I 5E 5 x4 0 0022 x3 0 0027 x2 0 1092 x 0 0946 Plug assignment 1 Power module minus 2 Signal mo...

Page 38: ...he precharge facility s design can handle the reasonably expectable capacities 2 Continuous current IDC at the end of the precharge time Typical causes for IDC Consumers that are already attempting to...

Page 39: ...are perfectly coordinated with the hydraulic components and simplify ing control signal evaluation and fault detection The intelligent system solutions reduce energy consumption and operating costs Co...

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