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Haulotte HA100RTJ PRO, Maintenance Book

The Haulotte HA100RTJ PRO is a versatile and reliable boom lift designed for construction projects. Stay on top of maintenance with the handy Maintenance Book included with your purchase. For free access to the full user manual, download it from manualshive.com and keep your equipment performing at its best.

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B

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D

E

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G

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31

4000392150 

E02.16

 USA / GB

HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO

B

- Recommendations

206

Red

Flames prohibited

1

307P226750

207

Red

Smoking forbidden

1

307P226760

208

Yellow

Battery danger

1

307P226790

209

Yellow

Fire Hazard

1

307P226800

210

Yellow

Electrical danger

1

307P226810

211

Yellow

Risk of burns

1

307P227620

NA

212

Yellow

Corrosion hazard

1

307P226830

213

Yellow

Danger unstable side

1

307P226930

214

Blue

Battery maintenance

1

For Russia : 307P227180
For Ukraine : 307P227860

215

Other

Tamper-proof

15

307P227450

216

Blue

Caution glasses

1

307P227460

217

Blue

Caution helmet compulsory

1

307P226680

218

Blue

Caution helmet compulsory

1

307P227470

219

Blue

hand protection compulsory

1

307P227490

220

Blue

Obligatory routing

1

307P227510

221

Yellow

Danger unstable side

1

307P227680

222

Blue

Plug12 V

1

307P227700

223

Blue

Plug12 V

1

307P227710

224

Yellow

Winter grade hydraulic oil

1

307P223700

225

Yellow

Tilt verification

1

4000011690

228

Red

Do not travel down slopes in high speed

1

307P226990

229

Red

No admittance to unauthorized persons

1

307P227560

Marking

Color

Description

Quantity

HA32RTJ PRO

HA41RTJ PRO

Summary of Contents for HA100RTJ PRO

Page 1: ...Maintenance book HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 4000392150 E02 16 USA GB Maintenance book HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 4000392120 E02 16 USA...

Page 2: ...2 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO...

Page 3: ...cals and markings locations 20 C MAINTENANCE 1 Maintenance Schedule 37 2 Inspection program 39 3 Daily inspection 40 4 Periodic inspection 44 5 Reinforced inspection 49 6 Major inspection 51 7 Mainten...

Page 4: ...A41RTJ PRO HA130RTJ PRO 87 E018 Battery 91 E022 Telescope 95 D DIAGNOSIS ASSISTANCE 1 Recommendations 97 2 Troubleshooting 97 E ELECTRIC CIRCUIT 1 Wiring diagram Main components 101 2 Fuses 102 3 Rela...

Page 5: ...isposal throughout your machine s service life to ensure the optimum use of your HAULOTTE product When contacting our After Sales Service ensure that you provide the machine model and serial number Wh...

Page 6: ...nical specifications and to make improvements or modifications to the machine without modifying this manual Certain options can modify the machine s operating characteristics and its associated safety...

Page 7: ...al for correct machine operation If regular maintenance is not carried out this may Void the warranty Cause machine malfunction Reduce machine reliability and shorten its service life Jeopardize opera...

Page 8: ...tion Risk of material damage Prohibition relating to work safety and quality Reminder No identified risk but a reminder of the need for common sense good practice or pre action prerequisites Cross ref...

Page 9: ...cal color code For Russia and the Ukraine only The decals must be kept in good condition Additional decals can be ordered from HAULOTTE Services Decals Color Description Red Potentially fatal danger O...

Page 10: ...rmed by the owner or rental company In the event of operation or use which does not comply with the instructions or recommendations in the maintenance book warranty claims will not be accepted The mac...

Page 11: ...ction pump or any other equipment in direct contact with fuel or lubricants Wearing parts pads bearings tires tyres connections etc These parts are by definition subject to deterioration during the pe...

Page 12: ...ch delivery of sold hired or resold equipment Owner or hirer Qualified HAULOTTE Services technician Operator s manual Pre operation inspection Before operation or when the operator changes Operator Op...

Page 13: ...roduct in the following situations Do not work in an explosive or flammable atmosphere spark flame etc Do not touch the hot parts of the hydraulic power source engine filters etc Do not bridge the bat...

Page 14: ...14 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO A Safety precautions Notes...

Page 15: ...A B C D E F G H I 15 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO B Recommendations Recommendations 1 Lubrication diagram Diagram 5 5 5 6 6 6 6 6 6 6 6 4 3 2 2 2 2 1...

Page 16: ...e Aerosol 0 4 l 0 1 gal US 2820304330 Lead free grease Can 5 l 1 32 gal US 2820304340 7 Molybdenum grease 8 Oil 9 High pressure lubricant Consumable HAULOTTE code Applicability Hydraulic filter cartri...

Page 17: ...idge European gas oil according to EN590 European fuel oil according to BS2869 class 2 American gas oil according to ASTMD975 07b Japanese gas oil according to NATO F54 HATZ 41C DEUTZ 2011 2012 PERKIN...

Page 18: ...osity grades depending on the environmental conditions are as follows Biodegradable oils may be used if they comply with the following requirements Ambient operating temperature between 15 C 9 F and 4...

Page 19: ...A B C D E F G H I 19 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO B Recommendations Notes...

Page 20: ...20 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO B Recommendations 3 Decals and markings locations CE standard HA32RTJ PRO...

Page 21: ...A B C D E F G H I 21 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO B Recommendations CE standard HA41RTJ PRO...

Page 22: ...10 Other Control of movements RED directional arrow 4 3078143940 11 Other Lanyard attachment points 9 307P216290 12 Other Material risk Yellow and black adhesive tape 4 4000421700 14 Red Remove the bl...

Page 23: ...romanian CE standard 4000359870 In Russian CE standard 4000359920 In slovakian CE standard 4000359880 In slovenian CE standard 4000359890 In swedish CE standard 307P222820 Ukrainian CE standard 400035...

Page 24: ...24 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO B Recommendations AS standard HA32RTJ PRO...

Page 25: ...A B C D E F G H I 25 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO B Recommendations AS standard HA41RTJ PRO...

Page 26: ...ng 1 4000027080 15 Green Greasing the turntable rotation gear 1 4000025160 16 Other Max and min oil level 1 4000044210 17 Red Risk of crushing 3 4000024800 18 Orange Hand crushing hazard Risk of crush...

Page 27: ...Other Fixed axle extension retraction 1 3078153600 46 Red Maximum effort on the stabilizers 2 307P219880 47 Blue Information Explanation LOW SULFUR 1 307P232480 51 Yellow Socket 240 V 1 4000027120 201...

Page 28: ...28 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO B Recommendations Russia and the Ukraine version HA32RTJ PRO...

Page 29: ...A B C D E F G H I 29 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO B Recommendations Russia and the Ukraine version HA41RTJ PRO...

Page 30: ...680 22 Red Wound foot Do not place foot 2 307P227010 23 Blue Risk of crushing Driving direction 1 307P227040 24 Red Danger of electrocution 2 307P226960 25 Red Risk of crushing Closing drop rail 1 307...

Page 31: ...a 307P227180 For Ukraine 307P227860 215 Other Tamper proof 15 307P227450 216 Blue Caution glasses 1 307P227460 217 Blue Caution helmet compulsory 1 307P226680 218 Blue Caution helmet compulsory 1 307P...

Page 32: ...32 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO B Recommendations ANSI and CSA standards HA100RTJ PRO...

Page 33: ...A B C D E F G H I 33 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO B Recommendations ANSI and CSA standards HA130RTJ PRO...

Page 34: ...ish 307P218170 4000088490 9 Other Control of movements GREEN directional arrow 4 3078143930 10 Other Control of movements RED directional arrow 4 3078143940 11 Other Lanyard attachment points 9 307P21...

Page 35: ...nish 4000086540 39 Other Oil CJ 4 if fitted 1 4000019700 40 Orange Hand crushing hazard Fan 1 In english 4000025020 In french 4000068100 In spanish 4000086530 41 Yellow Revolving cradle 1 3078151730 4...

Page 36: ...36 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO B Recommendations Notes...

Page 37: ...h 400 h 500 h 1000 h Work platform floor guardrails access and extensions Extension desk platform fastening Frame axle steering system stabilizers arms Screw and bolt wheel tightenning Wheel bearing W...

Page 38: ...ntenance Cylinder and hydraulic component pump filters manifold Hydraulic oil Hydraulic oil filter Adjusting the hydraulic pressure Energy storage and motorisation talns batteries and engine Engine oi...

Page 39: ...controlled and overseen by the company manager This register or machine log book and the list of competent repair persons must be made available to the Government Work Inspector and company safety com...

Page 40: ...ue value table in maintenance book In case of leaks tighten or replace the damaged part before placing the machine in service In case of structural part deformation cracks broken weld paint chipped re...

Page 41: ...p device Operation of E stop button device Operation of enable switch Operation of horn from platform control box Operation of movement from platform control box Test warning alarm lights and buzzer N...

Page 42: ...y in joints or slides Exterior gear wheel greasing Pin pin stop bearing Presence of turret rotation pin and locking device No bent cracked or broken pins pin stops bushes or bearings Pulleys chains an...

Page 43: ...tly and lock securely in position Slope limiting device operates properly Axle locking device operate properly Pothole safety device operate properly if equipped Test of load sensing system visual war...

Page 44: ...inspections Otherwise or in addition use the detailed program below This inspection is the responsibility of the owner and must be conducted by a qualified technician To ensure user safe use and impro...

Page 45: ...form Floor guardrails access and extensions No cracks broken weld paint chipped No deterioration and visible damage Harness anchor points are not cracked or damaged with the decal attached and legible...

Page 46: ...table test on slewing system Slewing device screw and bolt presence and tightenning if equipped Pin pin stop bearing Presence of the turret pin and its locking device No abrasion damage or oxidation o...

Page 47: ...el tank Presence and good condition of the engine oil filter Presence and good condition of the engine air filter Presence and good condition of the engine fuel filter Absence of deformation visible d...

Page 48: ...Slope sensing device adjustment Load sensing system adjustment Working area limiter device adjustment Oscillating axles blocking system Absence of non allowed modifications Safety bulletin take into a...

Page 49: ...tests Need HAULOTTE Services authorization For countries where machines are not subject to controlled periodic maintenance Yes No Corrected Not applicable Work Platform Floor guardrails access and ext...

Page 50: ...s not apparent No evidence of chemical damage or corrosion on all cables Energy storage and motorisation tanks batteries and engine No screws missing loose parts Additional inspection Daily inspection...

Page 51: ...ic and reinforced inspections Visual inspection with small disassembly or movement needed to reach the part Replacement is necessary Systematic replacement Proof tests Need HAULOTTE Services authoriza...

Page 52: ...392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO C Maintenance Serial number Hours of operation HAULOTTE Services contract reference Intervention record number Date Name Model Si...

Page 53: ...form and ground control boxes Using the machine during maintenance is strictly forbidden Return the machine to operating configuration after maintenance has been completed N B For Russia and the Ukrai...

Page 54: ...54 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO C Maintenance Turret rotation disabled HA41RTJ PRO HA130RTJ PRO Turret rotation enabled Turret rotation disabled...

Page 55: ...ical 7 3 2 1 Bolts and Tightening torques Bolts that become damaged and need to be replaced must be replaced with bolts of identical specification Type Length Diameter Class Tighten to the torque indi...

Page 56: ...el The bearing the bearing drift and the bearing housing must be correctly aligned during the assembly process The recommended values for the bearing drift are given on the diagram below Recommended V...

Page 57: ...take support on the interior ring of the bearing 7 3 2 4 Brakes The brake system is an important component of the safety of the machine It is essential to carry out functional tests periodically ever...

Page 58: ...ntion and each time an anomaly has been detected Take an oil sample each year check the viscosity ensure there are no foreign bodies and change if necessary Systematically change the oil in the hydrau...

Page 59: ...n after intervention Identify and memorise the hose path of the hose to be replaced Use an oil collection pan to avoid polluting the environment After hose removal plug the the hose ends and component...

Page 60: ...of the platform and the ground If the difference between two measurements does not exceed 4 cm the test validates correct operation If the difference between two measurements exceeds 4 cm contact HAU...

Page 61: ...Maintenance 7 3 4 Electric 7 3 4 1 Replacing damaged cables Locate the faulty wire s and its their points of connection to ensure continuity of machine operation after the wire is replaced Note the ca...

Page 62: ...62 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO C Maintenance Notes...

Page 63: ...ection pan Place barriers around the perimeter of the work area 1 Turn the wheel to obtain the following configuration 2 Plug 1 is on a horizontal line 3 Plug 2 is on a vertical line 4 Loosen and remo...

Page 64: ...64 4000392150 E02 16 USA GB Control Oil change Wheel reducer E002 15 mn Notes...

Page 65: ...in operating configuration Standard tool kit Protective goggles Gloves Place barriers around the perimeter of the work area Clogging must be checked when hot When cold oil viscosity may simulate filt...

Page 66: ...66 4000392150 E02 16 USA GB Replacement Hydraulic filter cartridge E003 15 min Notes...

Page 67: ...rating configuration 3 3 2 Placing in operating configuration Standard tool kit Protective goggles Gloves Place barriers around the perimeter of the work area Touch the exterior of the filling hole wi...

Page 68: ...68 4000392150 E02 16 USA GB Filling up Oil change Fuel tank E004 15 mn Notes...

Page 69: ...reasing as indicated in the program Standard tool kit Steel shims Protective goggles Gloves Place barriers around the perimeter of the work area The illustrations in this paragraph do not necessarily...

Page 70: ...N m 158 lbf ft HA260PX HA80JRT 21 5 daN m 158 lbf ft HA32RTJ PRO HA100RTJ PRO 21 5 daN m 158 lbf ft HA41RTJ PRO HA130RTJ PRO 21 5 daN m 158 lbf ft H14TX HB40 8 7 daN m 64 lbf ft H16TPX HB44J 8 7 daN m...

Page 71: ...box align the turret at 90 to the chassis Lift the boom approximatively 30 from the ground Completely retract the boom Jib in horizontal position if fitted From the magnetic comparator note the cleara...

Page 72: ...ne in its operating configuration 3 3 2 Placing in operating configuration 2 Rotate the slew ring by one complete turn Consult the After Sales Service HAULOTTE Services A tight spot or grinding sound...

Page 73: ...y of the following conditions exist Presence of cracks damage deformation or other faults on the hub Damage to the tire Cut or hole 3 cm 2 in in the rubber side wall Blister or pronounced lump on the...

Page 74: ...heel nuts on the wheel to be removed 2 Raise the machine using a jack or a hoist 3 Remove the wheel nuts 4 Remove the wheel 5 Install the new wheel 6 Lower the machine to the ground 7 Tighten the whee...

Page 75: ...A61JRT Drive wheel 320 236 Steer wheel 320 236 HA260PX HA80JRT Drive wheel 320 236 Steer wheel 320 236 HA32RTJ PRO HA100RTJ PRO Drive wheel 650 479 Steer wheel 650 479 HA41RTJ PRO HA130RTJ PRO Drive w...

Page 76: ...76 4000392150 E02 16 USA GB Replacement Tightening Wheel E006 15 min Notes...

Page 77: ...3 630 790 464 66 582 67 890 990 656 43 730 19 1070 1180 789 19 870 32 M27x3 930 1150 685 93 848 2 1300 1400 958 83 1032 59 1560 1730 1150 6 1275 98 M30x3 5 1260 1570 929 33 1157 97 1770 1960 1305 49 1...

Page 78: ...78 4000392150 E02 16 USA GB Tightening Screws bolts and nuts E007 15 min Notes...

Page 79: ...Refit and tighten the drain out 2 5 Top up the oil level as indicated above 6 Refit the filling cap 1 5 Additional operation 1 Place the machine in its operating configuration 3 3 2 Placing in operati...

Page 80: ...80 4000392150 E02 16 USA GB Control Oil change Turntable rotation gearbox E008 15 mn Notes...

Page 81: ...hine in maintenance configuration 3 Control N B Packers of different thicknesses can be used for adjustment 4 Replacement Replace the friction pads 5 Additional operation 1 Place the machine in its op...

Page 82: ...82 4000392150 E02 16 USA GB Control Lubrication Replacement Pulleys and wear pads E013 15 mn Notes...

Page 83: ...tely and operational 3 Lubrication Lubricant must be applied with a brush to the external chains at least every 250 hours or every 6 months The frequency of application depends on surrounding conditio...

Page 84: ...over 12 segments of the original chain length is permitted Measure the value of 3 using an appropriate method Compare with the value of 1 indicated in the table below Check for external wear on roller...

Page 85: ...tments not detailed in this maintenance logbook Contact Haulotte Services for further advice 6 Replacing the chains The chains must imperatively be changed every 10 years Contact Haulotte Services for...

Page 86: ...86 4000392150 E02 16 USA GB Control Lubrication Chains E016 Notes...

Page 87: ...enance configuration 3 3 1 Placing the machine in maintenance configuration 3 Stow and park the machine on level cleared ground The machine is not tilted and the boom is horizontal Standard tool kit P...

Page 88: ...8 lock washers are present in the position shown on the diagram Loosen the chains until they brush the locknut at the end of the threaded rod Tighten the locknut On zone 2 of the boom Check that the...

Page 89: ...ement 20 0 1 mm between the stop of the last washer and the base plane From the ground control box Extend the boom by approximately 100 mm Fully retract the boom Extend the boom by 100 to 200 mm Valid...

Page 90: ...90 4000392150 E02 16 USA GB Chains Specific adjustment procedure HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO E054 Notes...

Page 91: ...the caps located on the top of the battery The level of electrolyte in the battery must be approx 0 01 m 0 ft39 in above the plates 4 Filling up Standard tool kit Protective goggles Gloves Place barr...

Page 92: ...batteries with distilled water to the minimum electrolyte level if any of the elements are below this minimum level Work in a clean and well ventilated area away from naked flames Open the bay Use the...

Page 93: ...machine in its operating configuration 3 3 2 Placing in operating configuration To keep your batteries in good condition test the density of each element once a month using a batttery hydrometer acco...

Page 94: ...94 4000392150 E02 16 USA GB Control Filling up Battery charge Battery E018 10 min Notes...

Page 95: ...3 3 1 Placing the machine in maintenance configuration 3 Lubrication Oil the parts of the telescope subject to friction with a spatula Oil the telescoping cable 4 Additional operation 1 Place the mach...

Page 96: ...96 4000392150 E02 16 USA GB Lubrication Telescope E022 15 mn Notes...

Page 97: ...harged Recharge the battery or batteries Faulty printed circuit fuses ground control box Replace the fuse s E stop push buttons are pushed in Pull the E stop buttons Engine in restricted mode oil pres...

Page 98: ...cator on Platform overload indicator Remove some weight Do not exceed the authorised limit Section G 1 Main characteristics Platform touching the ground Lift the jib from the ground control box Jib cy...

Page 99: ...es in sequences of 8 flashes Faulty hydraulic boom telescope lifting controls No turntable rotation Turntable rotation locking pin is inserted in the chassis Remove the pin Hydraulic pump is making an...

Page 100: ...100 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO D Diagnosis assistance Notes...

Page 101: ...10 Differential locking switch Turntable SA751 01 12 Cage rotation switch Platform SA721 01 14 Platform compensation switch SA620 01 7 Turret jib switch SA621 01 15 Platform jib switch SA530 02 2 Turr...

Page 102: ...3 A Turntable movement control circuit fuse FU6 3 A Platform movement control circuit fuse FU8 5 A Permanent power supply circuit fuse FU9 20 A Horn beacon and work light power supply fuse FU10 3 A L...

Page 103: ...elay KA37 Accelerator relay KM800 Electric pump relay KM6 Pre heating relay KA301 Accelerator relay KA302 Engine power supply relay KMP Power supply relay KMG Control power relay 0 Battery 101 Battery...

Page 104: ...safety PVG 14 Buzzer 15 Chassis solenoid valves YV106 YV103 Steering locking Extension Outriggers YV100 Differential lock YV151R Reverse right hand steering YV151L Reverse left hand steering YV110 Hig...

Page 105: ...801 37 Retracted boom telescope sensor SQ530 38 Arm telescope retracted sensor SQ430 39 SQ800 tilt sensor Ambient thermostat 20 40 in series 40 Hydraulic tank temperature probe 41 Upper boom sensor at...

Page 106: ...control solenoid valve YV720U Compensation elevation control solenoid valve YV650R Not applicable YV650L Not applicable YV620D Jib lowering control solenoid valve YV620U Jib elevation control solenoi...

Page 107: ...HA130RTJ PRO E Electric circuit 6 Locations and functions of the main safety features Locations HA32RTJ PRO HA100RTJ PRO SR601 SR600 SP600 SP601 SQ530 SQ802 SQ522 SQ521 SQ801 SQ134 SQ135 SQ131 SQ251...

Page 108: ...rm if T 85 C ST902 Hydraulic oil overheating temperature switch for cooler option SP100 Hydraulic high speed drive pressure switch Goes in Low Speed if machine is unfolded and locked in High speed SP6...

Page 109: ...on cylinder Manages the automatic reset of outriggers SQ134 Extended front left axles Cuts all movements except boom lifting and turntable rotation SQ135 Extended front right axles Cuts all movements...

Page 110: ...110 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO E Electric circuit HA32RTJ PRO HA100RTJ PRO SQ530 SQ802 SR601 SR600 SP600 SP601...

Page 111: ...A B C D E F G H I 111 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO E Electric circuit HA41RTJ PRO HA130RTJ PRO SR600 SR601 SP600 SP601 SQ802 SQ530 SQ532...

Page 112: ...112 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO E Electric circuit HA32RTJ PRO HA100RTJ PRO SQ801 SQ521 SQ522 SQ901...

Page 113: ...D E F G H I 113 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO E Electric circuit HA41RTJ PRO HA130RTJ PRO SQ801 SQ801 SL530 SL531 SQ522 SQ521 SQ522 SQ521 SR520 SR521 SQ432...

Page 114: ...114 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO E Electric circuit HA32RTJ PRO HA100RTJ PRO SR420 SQ430 SQ900 SQ433...

Page 115: ...H I 115 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO E Electric circuit HA41RTJ PRO HA130RTJ PRO SR420 SQ430 SL430 SL431 SQ900 SQ420 HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO...

Page 116: ...30RTJ PRO E Electric circuit HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO Rear axle Fixed axle HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO Front axle Oscillating axle HA32RTJ PRO HA100RTJ P...

Page 117: ...I 117 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO E Electric circuit HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO SQ901 Essieu avant Front axle SQ131 Essieu avant F...

Page 118: ...118 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO E Electric circuit HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO SQ140 SQ141...

Page 119: ...A B C D E F G H I 119 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO E Electric circuit HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO SQ250 SQ251...

Page 120: ...000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO E Electric circuit HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO SQ800 SQ300 HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ...

Page 121: ...301 Particle filter indicator HL302 Regeneration of particle filter indicator HL303 Indicator for inhibition of regeneration of particle filter HL250 Indicator for turntable at 180 HL720 Turntable com...

Page 122: ...122 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO E Electric circuit Notes...

Page 123: ...c circuit 1 Hydraulic diagram Main components N B See end of manual 2 Solenoid valves Locations HA32RTJ PRO HA100RTJ PRO YV720D YV720U YV620D YV620U YV750R YV750L YV106 YV150R YV150L YV151R YV151L YV1...

Page 124: ...124 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO F Hydraulic circuit Locations HA41RTJ PRO HA130RTJ PRO...

Page 125: ...ation control solenoid valve YV750L Left platform rotation control solenoid valve YV150R Front right hand steering control solenoid valve YV150L Front left hand steering control solenoid valve YV151R...

Page 126: ...PRO F Hydraulic circuit Drive manifold details HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO Steering unit detail Axle extension and outriggers HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO Y...

Page 127: ...A B C D E F G H I 127 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO F Hydraulic circuit Safety block details HA32RTJ PRO HA100RTJ PRO...

Page 128: ...128 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO F Hydraulic circuit...

Page 129: ...A B C D E F G H I 129 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO F Hydraulic circuit Safety block details HA41RTJ PRO HA130RTJ PRO...

Page 130: ...130 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO F Hydraulic circuit...

Page 131: ...A B C D E F G H I 131 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO F Hydraulic circuit...

Page 132: ...132 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO F Hydraulic circuit Notes...

Page 133: ...egister The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme N B In the case of a HAULOTTE Services intervention the qualifie...

Page 134: ...134 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention number...

Page 135: ...D E F G H I 135 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention n...

Page 136: ...136 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention number...

Page 137: ...D E F G H I 137 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention n...

Page 138: ...138 4000392150 E02 16 USA GB HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention number...

Page 139: ...1 4000392150_USA GB_E02 16 Electrical diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 1 HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 1 1 ENGINE PART I...

Page 140: ...2 Electrical diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 1 2 ENGINE PART II...

Page 141: ...3 Electrical diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 1 3 TURRET PART...

Page 142: ...4 Electrical diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO...

Page 143: ...5 Electrical diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO...

Page 144: ...6 Electrical diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO...

Page 145: ...7 Electrical diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 1 4 CHASSIS PART...

Page 146: ...8 Electrical diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 1 5 BASKET PART...

Page 147: ...9 Electrical diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO...

Page 148: ...10 Electrical diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 1 6 OPTION 12VPLUG TEMPSENSRUSSIA HORNLC B ANEMOMETER ST903...

Page 149: ...11 Electrical diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 1 7 NEW ARCHITECTURE...

Page 150: ...12 Electrical diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 1 8 MINIDAT...

Page 151: ...1 Hydraullic diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 1 HA32RTJ PRO HA100RTJ PRO 1 1 FOLIO 1 3...

Page 152: ...2 Hydraullic diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 1 2 FOLIO 2 3...

Page 153: ...3 Hydraullic diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 1 3 FOLIO 3 3...

Page 154: ...4 Hydraullic diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 2 HA41RTJ PRO HA130RTJ PRO 2 1 FOLIO 1 3...

Page 155: ...5 Hydraullic diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 2 2 FOLIO 2 3...

Page 156: ...6 Hydraullic diagram HA32RTJ PRO HA100RTJ PRO HA41RTJ PRO HA130RTJ PRO 2 3 FOLIO 3 3...

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