Haulotte Group star 13 Operator'S Manual Download

Page: 84 / 104

4000426500

E 02.16

USA / GB

STAR 6 - STAR 13

- Operation instructions

6 - Cold Weather Recommendations

In extreme cold conditions, machines should be equipped with optional cold start kits.

N.B.

-:-Initial starting should always be performed from the ground control box.

6.1 -

HYDRAULIC OIL

External environmental conditions can reduce performance of the machine if the hydraulic oil
temperature does not reach its optimum range.

It is recommended to use the hydraulic oil according to weather condition. Refer to the table
below.

N.B.

-:-It is recommended to replace low temperature oil as the ambient temperature reaches + 15°C

(59°F). It is not advisable to mix oils of different brands or types.

Environmental conditions

SAE Viscosity grade

Ambient temperature between - 15°C (5°F) and + 40°C (+ 104°F)

HV 46

Ambient temperature between - 20°C (- 4°F) and + 35°C (+ 95°F)

HV 32

Ambient temperature between 0°C (+ 32°F) and + 40°C (+ 104°F)

HV 68

Summary of Contents for star 13

Page 1: ...Operator s manual STAR 6 STAR 13 4000426500 E 02 16 USA GB Operator s manual STAR 6 STAR 13 24203 0 E 02 16 USA ...

Page 2: ...2 4000426500 E 02 16 USA GB STAR 6 STAR 13 ...

Page 3: ...ification 18 5 Compliance 19 5 1 Productinformation 19 5 1 1 Change of Ownership Notification 19 5 1 2 Owner information update form 20 5 2 Productspecifications 21 B FAMILIARIZATION 1 General safety 23 1 1 Intendeduse 23 1 2 Decalcontent 24 1 3 Symbolsandcolors 25 1 4 Levelofseverity 25 1 5 Symbolslegendanddefinitions 26 2 Models description 27 3 Primary machine components 28 3 1 Layout 28 3 2 Ma...

Page 4: ...1 On boardcharger 69 4 11 1 Battery charge level 69 D OPERATION INSTRUCTIONS 1 Operation 71 1 1 Introduction 71 1 2 Operationfromthegroundcontrolbox 71 1 3 Operationfromtheplatformcontrolbox 72 2 Ground control box 73 2 1 Tostartandstopthemachine 73 2 2 Movementcontrol 73 2 3 Additionalcontrols 73 3 Platform control box 74 3 1 Tostartandstopthemachine 74 3 2 Driveandsteercontrol 74 3 3 Movementcon...

Page 5: ...Major component masses 90 3 Acoustics and vibrations 90 4 Wheel Tire assembly 91 4 1 Technicalspecifications 91 4 2 Inspectionandmaintenance 91 F MAINTENANCE 1 General 93 2 Maintenance Schedule 94 3 Inspection program 95 3 1 Generalprogram 95 3 2 Dailyinspection 95 3 3 Periodicinspection 96 3 4 Reinforcedinspection 96 3 5 Majorinspection 96 4 Repairs and adjustments 97 G OTHER INFORMATION 1 Warran...

Page 6: ...6 Operator s manual ...

Page 7: ... platform We would particularly like to draw your attention to 2 essential points Comply with safety instructions Use the equipment within the specified published performance limits With regard to the designation of our equipment we stress that this is purely for commercial purposes and not to be con fused with the technical specifications Only the specifications in this manual should be used to s...

Page 8: ...c inspections in accordance with HAULOTTE recommendations and local regulations All malfunctions and problems identified during the inspection shall be corrected before the aerial work platform is returned to service 1 2 EMPLOYER S RESPONSIBILITY The employer has the obligation To authorize the operator to use the machine To inform and familiarize the operator with the local regulations Forbid any...

Page 9: ...nform of any malfunctioning of the machine The operator shall ensure that frequent inspections were conducted by the owners and the operator may only operate the machine for the purpose intended by the manufacturer Only authorized and qualified operators may operate HAULOTTE machines All operators must become familiar with and fully understand the emergency controls and be able to operate the mach...

Page 10: ...ive damaged machine from service Do not climb onto the compartment covers of the machine Do not replace items critical to machine stability with items of different weight or specification Do not replace factory installed tires with tires of different specifications or ply rating Do not alter or disable machine components that in any way affect safety and stability Do not disable the safety devices...

Page 11: ...tform Occupants must wear a fall arrest harness with lanyard and energy absorber in accordance with governmental regulations Use a fall arrest harness adjusted to your size that has been inspected by a competent person The correct use of the harness requires the lanyard to be connected to an anchorage point designated by the decals Refer to this decal located on the platform Hold on securely to th...

Page 12: ...ceeding the permissible limit Do not increase the surface area of the platform exposed to wind This includes adding panels mesh banners Be aware when working with materials with a large surface area This will add to the wind load on the machine Do not raise the platform or drive with platform elevated on an incline exceeding the rated slope for the machine Do not drive the machine on slopes or gra...

Page 13: ...ol while making turns or sharp bends WIND The aerial work platform can operate up to a maximum wind speed as indicated in the specifications The permitted number of occupants may be reduced when the machine is exposed to the wind To identify the local wind speed use the Beaufort scale below use a wind gauge or an anemometer Do not exceed the slope limit for each operation Section B 4 1Technical sp...

Page 14: ...3 Slight breeze Leaves and small twigs in constant motion Flags move slightly 3 4 5 4 12 19 7 46 11 8 4 Nice breeze Raised dust and loose papers Small branches are moved 5 5 7 9 20 28 12 43 17 4 5 Nice breeze Small trees in leaf to sway Crested wavelets form on inland waterways 8 0 10 7 29 38 18 02 23 6 6 Cool wind Large branches in motion Power lines and chimneys sing Umbrellas used with difficul...

Page 15: ...6 20 350 500 kV 8 25 500 750 kV 11 35 750 1000 kV 14 45 Do not operate the machine when close to live power lines consider the movement of the machine and the sway of the electric power lines particularly in windy conditions Do not operate the machine during lightning thunderstorms snow ice or any weather condition that could compromise operator safety Do not use the machine as a ground for weldin...

Page 16: ...n Forward Reverse the joysticks or switches must return to the neutral position before reversing the drive direction and for movement to occur Always wear protective clothing and eye wear when working with batteries and power sources systems N B Acid is neutralized with sodium bicarbonate and water Do not work on or operate a machine in an explosive or flammable atmosphere environment Do not touch...

Page 17: ...on slope incline and people in the vicinity 2 1 7 Uncontrolled movement Hazards Do not use a damaged or malfunctioning machine Be aware of uncontrolled movement and always respect the following Maintain clearance from high voltage lines Maintain clearance from generators radar electromagnetic fields Never expose the batteries or electrical components to water high pressure washer rain Never tow th...

Page 18: ...tten response 4 Incident notification Notify HAULOTTE immediately when a HAULOTTE product has been involved in an incident accident leading to personal injury or death or when there is a major property damage HAULOTTE Group EUROPE Product Safety Department Address La Péronnière BP 9 42152 L Horme France Tel 33 0 4 77 29 24 24 Email ProductSafety haulotte com HAULOTTE Group Australia India and Asia...

Page 19: ...immediately Once the bulletin has been addressed make sure that the completed form is submitted to HAULOTTE Do not hesitate to contact HAULOTTE Services should you have any questions relating to the issued bulletin s or with questions on the policy itself 5 1 1 Change of Ownership Notification It is important and necessary to keep HAULOTTE Services updated with current ownership of the machine Thi...

Page 20: ...ot include leased or rented units in this form Current product owner 1 Current product owner 2 Name Name Company Company Address 1 Address 1 Address 2 Address 2 Country Country Phone Phone Date of ownership Date of ownership Signature Signature Date Date Company stamp is mandatory Company stamp is mandatory Tick here if the machine has been permanently removed from service scrapped The manufacture...

Page 21: ...notice Certain options can modify the machine s operating characteristics and its associated safety If your machine was originally delivered with options fitted replacing a safety component associated with a particular option does not require any particular precaution other than those associated with the installation itself static test Otherwise it is essential to follow the manufacturer s recomme...

Page 22: ...22 4000426500 E 02 16 USA GB STAR 6 STAR 13 A Foreword Notes ...

Page 23: ...ormace specifications tabulation Consult the Beaufort scale Close to power lines Keep a safe distance Outside of the temperature range 20 C 50 C 4 F 122 F In an explosive atmosphere environment During storms In the presence of strong electromagnetic fields N B Use the machine under normal climatic conditions If you need to use the machine in climatic conditions likely to cause deterioration extrem...

Page 24: ...he hazard severity levels CE and AS standards ANSI and CSA standards Decals must be kept in good legible condition Familiarize yourself with the decals and their respective color codes Additional decals can be ordered from HAULOTTE Services Marking Description 1 Hazard symbol 2 Level of severity 3 Avoidance symbol pictorial 4 Avoidance text DANGER 1 2 3 DANGER CRUSH HAZARD Do not stand or walk beh...

Page 25: ...Prohibited action Reminder to use good practice or follow pre operation checks Cross reference to another part of the manual Cross reference to another manual Cross reference to repair contact HAULOTTE Services N B Additional technical information Color Title Description Danger Indicates a hazardous situation which if not avoided WILL result in death or serious injury Warning Indicates a hazardous...

Page 26: ... Electric arcs Energy supply disconnecting devices Batteries fire emissions etc Risk of operator s falling Tip over due to excessive loading wind load and excessive ground slope Relate and coordinate directional arrows on the chassis with those on the control box Do not put foot in this area Do not put your hand in this area Keep away from product working area Never expose batteries and electrical...

Page 27: ...A B C D E F G H I 27 4000426500 E 02 16 USA GB STAR 6 STAR 13 B Familiarization 2 Models description Regulation Models ANSI and CSA standards STAR 13 CE and AS standards STAR 6 ...

Page 28: ...nsor C7 Platform control box C76 Guardrail C20 Tie down and or forklift loading C77 Platform access step C27 Ground control box C90 Battery bay block C33 Counterweight C136 Front steer wheels C34 Rear drive wheels C142 Lanyard attachment points C35 Document holder C156 Platform entry C47 Battery isolation switch C170 Brake release switch C50 Battery charger socket C173 Emergency lowering valve C54...

Page 29: ...76 Guardrail C20 Tie down and or forklift loading C77 Platform access step C27 Ground control box C81 Sliding guardrail C33 Counterweight C82 Unlock pedal extension deck C34 Rear drive wheels C90 Battery bay block C35 Document holder C136 Front steer wheels C47 Battery isolation switch C142 Lanyard attachment points C50 Battery charger socket C170 Brake release switch C54 Telescopic mast C173 Emer...

Page 30: ...un Placing the machine in maintenance configuration Raise the telescoping mast upto 1 20 m 3 ft 11in Insert the safety prop 1 in the hole to lock the mast Ensure that the safety prop is properly positioned Push the E stop button to cut off the electricity supply Putting in use position To put back the machine into its normal operation reverse the steps used above ...

Page 31: ... in it s proper closed position Perform these operations on flat horizontal ground To retract the extension deck press pedal and pull the extension deck rails inwards to the locked position Release the pedal Press the pedal 1 to release the extension deck lock pin With pedal 1 pressed push the extension deck guard rails 2 to the extended position Make sure that the extension deck is in locked posi...

Page 32: ...ontrol system 43 Horn button 1 1 For machines fitted with Horn 90 Battery charging indicator Battery charger status 92 Control box activation key selector Move upwards Platform control box energized Center De energizes control system Move downwards Ground control box energized 105 Beacon light 2 2 For machines fitted with Move to the right Activated Move to the left Off 253 Diagnostic tool socket ...

Page 33: ...Function 1 Mast control Mast extension 2 LCD screen Display status of operation of the machine 3 Navigation button Navigation of menu to select function Scroll up 4 Confirmation button Confirmation of the selected function 5 Cancellation button Go back 6 Platform overload indicator Not used 7 Machine fault indicator light Constantly lit in the event of an operation malfunction 8 Navigation button ...

Page 34: ...tform controls selected system initiates a self check Bar gets filled up Home screen comes on with status icon of the machine okay to proceed functioning the controls Symbol Description 1 Information icons 2 Information text 3 Status icon of the machine Symbol Description Battery status Maintenance use Fault alarms Hour meter ...

Page 35: ...be displayed Access code screen comes on refer to maintenance manual for entering the access code Validation by pressing on is active only if access code is known and entered refer to maintenance manual for the procedure for the different level code useage Symbol Description 1 Software part number 2 Software version Screen software version Screen version 3 Screen identification Screen software ver...

Page 36: ...36 4000426500 E 02 16 USA GB STAR 6 STAR 13 B Familiarization Alarm status Alarm status displayed as applicable samples shown below Tilt Low battery ...

Page 37: ...A B C D E F G H I 37 4000426500 E 02 16 USA GB STAR 6 STAR 13 B Familiarization Present fault Platform control box E stop button pressed in de energized ...

Page 38: ...38 4000426500 E 02 16 USA GB STAR 6 STAR 13 B Familiarization 3 5 PLATFORM CONTROL BOX 3 5 1 Layout General view 4000311500c 100 40 20 108 135 85 30 27 46 43 110 111 112 123 ...

Page 39: ...xle steering selector Press right side of thumb button Right hand steering Press left side of thumb button Left hand steering 110 Elevation Lowering selection indicator On Mast extension retraction selection activated Off Mast extension retraction movement is not selected 111 Driving selection indicator On Driving function activated Off Driving movement is not selected 112 2 position selector Move...

Page 40: ...allowed Indoor use 0 km h Outdoor use 45 km h Indoor use 0 mph Outdoor use 28 mph Manual force CE AS Indoor use 400 N 90 lbf Outdoor use 200 N 45 lbf Gradeability 25 Maximum side rated slope allowed CE AS 1 5 Maximum longitudinal rated slope allowed CE AS 3 Maximum load on wheel 631 kg 1391 lbs Maximum ground pressure of wheel on paved ground 12 daN cm Drive speed Folded machine maximum speed Unfo...

Page 41: ...eed allowed Indoor use 0 km h Outdoor use 45 km h Indoor use 0 mph Outdoor use 28 mph Manual force CE AS Indoor use 400 N 90 lbf Outdoor use 200 N 45 lbf Gradeability 25 Maximum side rated slope allowed CE AS 1 5 Maximum longitudinal rated slope allowed CE AS 3 Maximum load on wheel 631 kg 1391 lbs Maximum ground pressure of wheel on paved ground 12 daN cm Drive speed Folded machine maximum speed ...

Page 42: ...ndoor use 0 km h Outdoor use 45 km h Indoor use 0 mph Outdoor use 28 mph Manual force ANSI CSA 400 N 90 lbf Gradeability 25 Rated slope ANSI CSA 0 Maximum load on wheel 631 kg 1391 lbs Maximum ground pressure of wheel on paved ground 12 daN cm Drive speed Folded machine maximum speed Unfolded machine maximum speed 4 5 km h 0 8 km h 2 8 mph 0 5 mph Maximum freewheel speed during towed operation 4 5...

Page 43: ... allowed Indoor use 2 Outdoor use 1 Maximum wind speed allowed Indoor use 0 km h Outdoor use 45 km h Indoor use 0 mph Outdoor use 28 mph Manual force ANSI CSA 400 N 90 lbf Gradeability 25 Rated slope ANSI CSA 0 Maximum load on wheel 631 kg 1391 lbs Maximum ground pressure of wheel on paved ground 12 daN cm Drive speed Folded machine maximum speed Unfolded machine maximum speed 4 5 km h 0 8 km h 2 ...

Page 44: ... GB STAR 6 STAR 13 B Familiarization 4 2 WORKING AREA RANGE OF MOTION STAR 6 STAR 13 6 m 5 m 4 m 3 m 2 m 1 m 0 3ft 3in 6ft 6in 9ft 10in 13ft 10in 16ft 5in 19ft 8in 0 6ft 6in 6ft 6in 0 3ft 3in 3ft 3in 0 m 1 m 1 m 2 m 2 m m ft in ...

Page 45: ...0 E 02 16 USA GB STAR 6 STAR 13 B Familiarization STAR 6 STAR 13 with platform extension 6 m 5 m 4 m 3 m 2 m 1 m 0 3ft 3in 6ft 6in 9ft 10in 13ft 10in 16ft 5in 19ft 8in 0 6ft 6in 6ft 6in 0 3ft 3in 3ft 3in 0 m 1 m 1 m 2 m 2 m m ft in ...

Page 46: ...46 4000426500 E 02 16 USA GB STAR 6 STAR 13 B Familiarization 5 Decals and markings locations CE standard ...

Page 47: ...azard Risk of crushed hands 1 4000024890 19 Red Operation instructions 1 4000025140 22 Orange Wound foot Do not place foot 1 4000027090 23 Red Risk of crushing Driving direction 1 3078152670 24 Red Danger of electrocution 1 4000273930 26 Red Danger of electrocution Ground for welding 1 4000027100 27 Red Verification of tilt operation 1 4000272920 31 Blue Brake release 1 4000361570 32 Blue Anchorag...

Page 48: ...verification 1 4000274040 65 Orange Hand crushing hazard Battery 1 4000027440 66 Orange Position of the lift truck forks 2 3078143830 68 Blue Transport height 1 4000426370 70 Other Electric traction 2 4000425350 200 Other Made in Europe 1 4000137690 1 For STAR 6 with extension only 2 For STAR 6 with extension only Marking Color Description Quantity STAR 6 ...

Page 49: ...A B C D E F G H I 49 4000426500 E 02 16 USA GB STAR 6 STAR 13 B Familiarization Notes ...

Page 50: ...50 4000426500 E 02 16 USA GB STAR 6 STAR 13 B Familiarization AS standard ...

Page 51: ... 2 2 For STAR 6 with extension only 18 Orange Hand crushing hazard Risk of crushed hands 1 4000024890 19 Red Operation instructions 1 4000025140 22 Orange Wound foot Do not place foot 1 4000027090 23 Red Risk of crushing Driving direction 1 3078152670 24 Red Danger of electrocution 1 4000227500 26 Red Danger of electrocution Ground for welding 1 4000027100 27 Red Verification of tilt operation 1 4...

Page 52: ...52 4000426500 E 02 16 USA GB STAR 6 STAR 13 B Familiarization Russia and the Ukraine version ...

Page 53: ...307P226970 27 Red Verification of tilt operation 1 For Russia 307P227060 For Ukraine 307P227870 31 Blue Brake release 1 4000361720 32 Blue Anchorage point Tie down for transportation 4 4000135960 33 Blue Anchorage point Lifting eyes 4 4000135970 34 Red Risk of electrocution Water projection 2 307P226780 35 Red Operation instructions 1 For Russia 4000359920 For Ukraine 4000359910 36 Red Risk of cru...

Page 54: ...TAR 6 STAR 13 B Familiarization 235 Yellow Vertical crushing of the body 1 4000014270 236 Blue Caution glasses 1 307P226670 1 For STAR 6 with extension only 2 For STAR 6 with extension only Marking Color Description Quantity STAR 6 ...

Page 55: ...A B C D E F G H I 55 4000426500 E 02 16 USA GB STAR 6 STAR 13 B Familiarization Notes ...

Page 56: ...56 4000426500 E 02 16 USA GB STAR 6 STAR 13 B Familiarization ANSI and CSA standards ...

Page 57: ...hing 2 In english 4000275590 In french 4000275600 In spanish 4000275610 2 18 Orange Hand crushing hazard Risk of crushed hands 1 In english 4000024770 In french 4000067710 In spanish 4000086490 19 Red Read the operation manual 1 4000025140 20 Red Operation instructions 1 In english 4000326910 In french 4000326310 In spanish 4000326900 3 22 Orange Wound foot Do not place foot 1 In english 400002484...

Page 58: ...13 B Familiarization 68 Blue Transport height 1 4000426370 70 Other Electric traction 2 4000425350 1 For STAR 13 with extension only 2 For STAR 13 with extension only 3 For STAR 13 with extension only Marking Color Description Quantity STAR 13 ...

Page 59: ...le to carry out the work in complete safety and in compliance with this Operator s Manual All managers who are responsible for persons operating the machine must be familiar with the local regulations currently applicable in the country of use and ensure that they are adhered to Before using the machine read the previous chapters in this manual Ensure that you have understood the following points ...

Page 60: ...f roller doors are opened Comply with permit to work systems where sites have them e g chemical plants Provide a rescue plan for all risks including falls and crush hazards Ensure personnel understand and are appropriately trained in the rescuing procedures Site based personnel trained in operation of functions and in the emergency lowering systems from the ground control box should be present Ens...

Page 61: ...d these forms to be completed daily and stored to assist with your maintenance schedule Each action is depicted in the daily inspection sheet using the following symbols Never use a defective or a malfunctioning aerial work platform If any item on the check list is marked No during the inspection machine must be tagged and placed out of service Do not operate the machine until all identified items...

Page 62: ...cleanliness of the control box No visible damage All decals at the control boxes are clean and legible Operation of start stop device Operation of E stop button device Operation of enable switch Operation of horn from platform control box Operation of movement from platform control box Test warning alarm lights and buzzer No abnormal noise and jerky movements from platform control box Joysticks an...

Page 63: ...o cracks broken weld paint chipped No deterioration and visible damage No screws missing loose parts No foreign body in joints or slides Condition of tires tyres wear cutting damage Wheel reducer is undamaged and operates smoothly All compartments covers open and lock properly Pin pin stop bearing Presence of the turret pin and its locking device No bent cracked or broken pins pin stops bushes or ...

Page 64: ...ts Presence and good condition of the batteries terminations and clamps electrolyte level Electric cables No torn or split wire sheaths No evidence of chemical damage or corrosion on all cables No oxidation or corrosion on terminals Sensors and safety device Slope limiting device operates properly Test of load sensing system visual warning at control box Serial number Hours of operation HAULOTTE S...

Page 65: ...ency lowering of the machineEach control box is equipped with an E Stop button which cuts all movements when pushed in The following checks describe the operation of the machine and the specific controls required For the location and description of these controls refer to section B 3 3 and D 2 Ground panel and B 3 4 and D 3 Platform panel 4 1 E STOP BUTTON CHECK Ground control box E stop button Pl...

Page 66: ...ault detection system which indicates the type of fault to the operator The fault is identified by a default code The default code is dispalyed at the ground control box According to the type of fault the machine MAY switch into DOWNGRADEMODE and certain movements are prevented to maintain Operator s safety Do not use the machine until the fault has been corrected 4 3 1 Buzzers test From the groun...

Page 67: ...following sequence 1 Lower the mast To check the tilt sensor at ground control box Safety prop 4 5 TRAVEL SPEED LIMITATION Drive speed is proportional to control without restriction until the maximum speed is reached machine in fully stowed position The only speed allowed when not in stowed position is microspeed This speed is a default speed programed into the machine Step Action 1 Pull both E St...

Page 68: ...vements are cut off except movements allowing to return to transport position Temperature limits from 0 C 32 F to 40 C 104 F Location of operating temperature thermostat 4 8 MACHINE BRAKING When electric power is cut off the machine stops automatically Performance levels may be reduced in the following situations Descending a bumpy ramp Worn tires tyres Damp or muddy ground conditions Check that t...

Page 69: ...e chassis that is deployed automatically when the platform is out of the stowed position 4 11 ON BOARD CHARGER Battery charging starts as soon as an external supply is connected to the battery charger 4 11 1 Battery charge level The indicator 90 indicates charge status When the battery pack is being charged with an external power supply the machine s electric system is automatically deactivated Gr...

Page 70: ...70 4000426500 E 02 16 USA GB STAR 6 STAR 13 C Pre operation inspection Notes ...

Page 71: ...rm control boxes are not pressed in The machine is switched on Ground control box is selected An E stop button at each control box stops all movements when pressed in deactivated N B An E Stop button pressed in does not turn off the main power supply to the machine An enable switch 9 provided must be activated and maintained to authorize one or more function movements If enable switch 9 is kept en...

Page 72: ... switch is kept active for more than 8 seconds without selecting a function movement then movement is disallowed The enable switch must be released before movement can occur The release of Enable switch 123 while performing a movement stops all the movements The stop of movements is progressive If the Enable switch is pressed again quickly within 0 5 s the movement restarts If the Enable switch is...

Page 73: ...trol box 2 2 MOVEMENT CONTROL Press and hold Enable switch button 9 to perform movements N B Releasing the Enable Switch will stop all movements Ground box controls emergency station 2 3 ADDITIONAL CONTROLS For the machines equipped with flashing light Push the flashing light selector switch 105 to the right to switch ON the flashing light Push the flashing light selector switch 105 to the left to...

Page 74: ... operate driving steering functions move 2 position selector switch 112 to the right Activate driving selection indicator 111 Simultaneously operate drive joystick 108 with joystick trigger Enable switch 123 pressed in and maintained While machine is on a slope take extra precautions to make sure that the machine does not over steer to make sure there is NO loss of traction causing machine movemen...

Page 75: ...ction switch 110 Simultaneously operate joystick 108 with joystick trigger Enable switch 123 pressed in and maintained for desired extension retraction 3 4 ADDITIONAL CONTROLS Horn Push the horn selector 43 to the right to sound the horn The horn stops when the selector switch is released Control Action Mast Extension Retraction Push the joystick 108 forwards to extend the mast Pull the joystick 1...

Page 76: ...latform occupant s must respect the following recommendations Exit onto a sturdy and safe structure The occupant s must ensure that 2 lanyards are used for security safety One must be attached to the designated anchorage point on platform the occupant s is in and the other attached to the structure intended to get on Occupant s must exit the current platform through the normal access N B Do not de...

Page 77: ...or unloaded To climb the slope move progressively the drive joystick 108 If the slope is too steep use a winch in addition to traction Do not place yourself below or too close to the machine during loading A wrong move can lead to machine tipping over and may cause serious injuries and material damage The machine must be completely in the stowed configuration Check the platform is completely empty...

Page 78: ...machine braking system is inactive Use a drawbar to avoid any risk of accident Do not exceed the maximum speed machine unfolded Refer to Section B 4 Technical specifications Do not exceed a grade of 25 Warning Upon starting a machine that has been secured and transported the safety system may detect a false overload preventing all movement from the platform control box In the event of a machine br...

Page 79: ...chine must be completely stowed No movement selected The machine must not be tilted Hold brake switch upwards to activate the break release Push the brake release button for at least 3 s An audible signal beep sounds Releasing the button disengages the brakes The brakes are re applied automatically when the brake release button is pushed again any actions are taken at the control boxes the machine...

Page 80: ... of the machine 5 6 LOADING BY RAMP 5 7 UNLOADING BY RAMP 1 Remove the tie downs 2 Start the machine 3 The ramp is in good condition and of sufficient capacity The lifting equipment ie slings shackles hooks lifting beam etc are in good condition and of sufficient capacity Storing of the machine with an obstacle under the platform structure is forbidden To avoid any risk of sliding during loading e...

Page 81: ...ad obstructions Respect the local rules and the minimum safe distance from power lines Stop the machine Remove the ignition key Ensure that the main power is disconnected Place a DO NOT USE decal near the start stop switches to inform personnel that machine is not operational during the lifting process Cordon off the area surrounding the machine to keep personnel vehicles and moving equipment away...

Page 82: ...the tie down points Adjust properly to prevent any damage to the machine 3 Attach the slings using shackles Pay particular attention to avoid slings over sharp edged surfaces as they may be severed damaged Properly adjust rigging to keep the machine level and to minimize the risk of damage to the machine Lifting procedure must be handled very carefully All movements of the machine must be performe...

Page 83: ...the fully stowed transport position Ensure that the machine controls are in the OFF position Forklift used to load and unload must have adequate capacity Refer to Section B 4 Technical specifications Adjust the forklift forks spread to match with the machine fork pockets Carefully insert the forklift forks in the designated machine fork pockets Slightly tilt back the forklift forks Never place you...

Page 84: ...chine if the hydraulic oil temperature does not reach its optimum range It is recommended to use the hydraulic oil according to weather condition Refer to the table below N B It is recommended to replace low temperature oil as the ambient temperature reaches 15 C 59 F It is not advisable to mix oils of different brands or types Environmental conditions SAE Viscosity grade Ambient temperature betwe...

Page 85: ...l circumstances battery recharge should take approximately 8 10 hours However a full recharge may take up to 24 hours if the battery charge is extremely low Battery charger status Ground control box The indicator 90 indicates charge status Platform control box The indicator 135 indicates charge status Green indicator Battery charged 100 Yellow LED Battery charged 80 Red LED Battery in initial char...

Page 86: ... the charger s consumption Top up the batteries with distilled water to the minimum electrolyte level if any of the elements are below this minimum level Work in a clean and well ventilated area away from naked flames Move the aerial work platform to a well ventilated area with direct access to a AC electrical outlet Do not recharge the batteries if the temperature of the electrolyte exceeds 40 C ...

Page 87: ...utton When the battery charge reaches 80 of capacity the yellow 80 CHARGED indicator LED will become lit and the green CHARGING indicator LED will begin to flash Unplug the extension cord from the outlet and the charger receptacle on the aerial work platform Store the extension cord for next use N B Always unplug the battery charger power cord before moving the aerial work platform Failure to disc...

Page 88: ...88 4000426500 E 02 16 USA GB STAR 6 STAR 13 D Operation instructions Notes ...

Page 89: ...d with platform raised 1 6 cm 1 in Ground clearance Pothole mechanism retracted with platform fully lowered 6 cm 3 in F X G Platform dimensions 1 38 m x 0 77 m 4 ft 6 in x 2 ft 6 in Platform extended dimensions If fitted 1 78 m x 0 77 m 5 ft 10 in x 2 ft 6 in Machine STAR 13 Marking Specifications Dimensions SI Imp A Overall length of machine 1 40 m 4 ft 7 in B Overall width of machine 0 79 m 2 ft...

Page 90: ...ponent STAR 6 STAR 13 Frame assembly mass 328 kg 723 lbs Counterweight mass 118 kg 260 lbs Battery mass 60 kg 132 lbs Wheel mass 72 kg 159 lbs Platform assembly mass 65 kg 143 lbs Mast assembly mass 188 kg 415 lbs Component STAR 6 with platform extension STAR 13 with platform extension Frame assembly mass 328 kg 723 lbs Counterweight mass 118 kg 260 lbs Battery mass 60 kg 132 lbs Wheel mass 72 kg ...

Page 91: ...amage to the tire Cut or hole 3 cm 2 in in the rubber side wall Blister or pronounced lump on the external and lateral wall Damaged wheel stud Damage or wear on the side wall to the extent that the reinforcing wire is visible Consistent wear of the ground contact surface greater than 25 Tires and rims are critical components for the stability of the machine For safety reasons Use only HAULOTTE spa...

Page 92: ...s on the wheel to be removed Raise the machine using a jack or a hoist Remove the wheel nuts Remove the wheel Install the new wheel Lower the machine to the ground Tighten the wheel nuts to the recommended torque N B If a wheel has been replaced while observing the axle track pattern check for correct installation ...

Page 93: ...se your senses sight smell hearing and touch Frequency Check your machine periodically during your entire workday Make sure to do your inspection the same way every time Complete one of these inspections at the start and end of each shift N B If damage or unauthorized modifications are discovered the machine must be removed from service until repairs are made by a qualified service technician It i...

Page 94: ...ncluding but not limited to severity of operating conditions routine maintenance which should be carried out in accordance with this manual Severity of operating conditions may require a reduction in time between maintenance periods Machines that have been out of service for more than 3 months must undergo a periodic inspection before the machine is put back into service Maintenance must be carrie...

Page 95: ...ent repair persons must be made available to the government work inspector and HAULOTTE Services 3 2 DAILY INSPECTION The Daily inspection includes a visual inspection operational checks and testing of the safety systems This must be conducted by the operator before using the machine This inspection is the responsibility of the user Refer to Section C for Daily inspection procedures When Responsib...

Page 96: ...Reinforced inspection is a thorough evaluation of the machine s structural components to ensure proper functionality of the machine This evaluation must occur at a frequency of 5000 hours or every 5 years This inspection is the responsibility of the owner and it must be conducted by a HAULOTTE Services technician or by a competent company or person This inspection includes Daily inspection Periodi...

Page 97: ...d HAULOTTE Services will not take responsibility for any outcomes resulting from inferior services or repairs performed by other unauthorised personnel HAULOTTE reminds that NO modifications SHALL be carried out without the written permission of HAULOTTE Any unauthorised repairs modifications will void HAULOTTE warranty With the utmost care to ensure enhanced reliability and greater safety of the ...

Page 98: ...98 4000426500 E 02 16 USA GB STAR 6 STAR 13 F Maintenance Notes ...

Page 99: ... warranty is valid for a period of 12 months or up to a maximum of 1000 operating hours for lifting and handling equipment and 2000 operating hours for public works machinery starting from delivery and terminating when the first limit is reached Spare parts are covered by a 6 month warranty 1 2 3 Procedure conditions To benefit from the warranty the owner or rental company must inform the nearest ...

Page 100: ...r must be maintained in good working order to guarantee maximum working life and to justify maintenance at the recommended time Warranty obligations for the time period stated above will cease immediately in situations where the defect is due to the following reasons Use of spare parts that are not HAULOTTE originals If elements or products other than those recommended by the manufacturer are used...

Page 101: ...nts are considered a part of normal machine usage conditions and are not covered by the warranty Hydraulic and fuel circuit contamination Every possible precaution is taken to ensure that fuel and hydraulic liquid delivered is clean HAULOTTE will not accept any claims concerning cleaning of the fuel circuit filter injection pump or any other equipment in direct contact with fuel or lubricants Wear...

Page 102: ...5 6546 6150 FAX 65 6536 3969 E mail haulotteasia haulotte com www haulotte sg HAULOTTE MIDDLE EAST FZE PO BOX 293881 Dubaï Airport Free Zone DUBAÏ United Arab Emirates TEL 971 0 4 299 77 35 FAX 971 0 4 299 60 28 E mail haulottemiddle east haulotte com www haulotte international com HAULOTTE SCANDINAVIA AB Taljegårdsgatan 12 431 53 Mölndal SWEDEN TEL 46 31 744 32 90 FAX 46 31 744 32 99 E mail info ...

Page 103: ...nes CALIFORNIA PROPOSITION 65 BATTERY WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Batteries also contain other chemicals known to the State of California to cause cancer WASH HANDS AFTER HANDLING ...

Page 104: ...104 4000426500 E 02 16 USA GB STAR 6 STAR 13 G Other information Notes ...

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Haulotte Group star 13, Operator'S Manual

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