HAUL MASTER 99900 Set Up And Operating Instructions Manual Download Page 16

TROuBLESHOOTIng

Problem

Possible Causes

Possible Solutions

Motorcycle Lift 

Ramp does not 

raise the Slide 

Base assembly.

Large Lock Pin not removed.

1. 

Winch not reeling in.

2. 

Pulling capacity exceeded.

3. 

Bad connecting at battery 

4. 

terminals.
Run downs battery.

5. 

Remove the Large Lock Pin.

1. 

Press the RED Button on the Remote 

2. 

Control.
Do not attempt to pull objects over 1000 

3. 

pounds.
Clean dirty battery terminals.

4. 

Start engine to charge the battery.

5. 

Motorcycle Lift 

Ramp does not 

lower the Slide 

Base assembly.

Large Lock Pin not removed.

1. 

Winch not reeling out.

2. 

Remove the Large Lock Pin.

1. 

Press the BLACK Button on the Remote 

2. 

Control.

Wheel Bracket 

assembly not 

tilting up onto 

motorcycle wheel.

Small Lock Pin not removed.

1. 

Remove Small Lock Pin.

1. 

Wheel Bracket 

asembly tilts up to 

motorcycle wheel, 

but does not stay 

in position.

Small Lock Pin not inserted in 

1. 

Wheel Bracket assembly.

Insert Small Lock Pin in Wheel Bracket 

1. 

assembly.

 Follow all safety precautions whenever diagnosing or servicing the 

tool.  Remove any load on Motorcycle Lift before service.

PARTS LIST - WInCH COMPOnEnTS

Part #

description

Qty.

Part #

description

Qty.

1A

Clutch Handle

1

15A

Steel Cable

1

2A

Bolt (M6 x 16)

8

16A

Steel Ball (#6)

1

3A

Gear Housing (Clutch Side)

1

17A

Drive Shaft

1

4A

Snap Ring

1

18A

Clutch Return Spring

1

5A

Cam Follower

1

19A

Planet Gear (Stage 1)

1

6A

Sun Gear (Stage 2)

1

20A

Sun Gear (Stage 1)

2

7A

Planet Gear (Stage 3)

1

21A

Gear Housing (Motor Side)

1

8A

Nylon Ring

1

22A

Copper Bushing

1

9A

Planet Gear (Stage 2)

1

23A

Motor

1

10A

Square Nut

4

24A

Long Bolt

2

11A

Drum Support

2

25A

Solenoid Box Assy.

1

12A

Drum Bushing

2

26A

Battery Cable

1

13A

Tie Rod

2

27A

Remote Control

1

14A

Drum

1

SKU 99900          

For technical questions, please call 1-800-444-3353 

         Page 16

Summary of Contents for 99900

Page 1: ...reight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams w...

Page 2: ...result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal inju...

Page 3: ...ined users Maintain the Motorcycle Lift Ramp d Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the unit s operation If dam aged have the Lif...

Page 4: ...uld result Do not use the Motorcycle Lift with 10 the truck or motorcycle engines run ning Make sure the motorcycle s transmis 11 sion is in NEUTRAL before attempt ing to pull it up the ramp Maintain...

Page 5: ...operation Release any load from the Motorcycle Lift before assembling or making any adjustments to the unit Also disconnect connectors from Battery negative terminals Note For additional information r...

Page 6: ...or regula tions Remove the Winch s Nylon Guide 5 Wheel 9 located on the Front Mounting Channel There is a mount ing hole under the Wheel See Figure B There is also one mounting hole in 6 the Middle an...

Page 7: ...erted and flush with the top of the surface of the truck bed See Figure E Use the provided Rivet Nut installa 14 tion tool according to its included in structions Tighten as instructed until each Rive...

Page 8: ...do so Insert two Screws 14 outwards through the two mounting holes in the Base Frame 1 Insert one Cable Boot 13 on each Screw In sert one Lock Washer 12 on each Screw Then tighten the Screws into the...

Page 9: ...under subheadings therein before set up or use of this product Loading Instructions Remove the Travel Lock Pin 50 1 See Figure H Check the Winch Remote Control 2 27A by briefly pressing the BLACK Butt...

Page 10: ...o install the Small Lock Pin See Figure L FIGURE L SMALL LOCK PIN 51 Unlatch the Wheel Bracket Assembly 8 Lock 40 so the Wheel Bracket can tilt up If necessary pull the Winch in and tighten the Steel...

Page 11: ...hange position to the left side of the 12 motorcycle Hold onto the left handle bar and activate the Winch Remote Control 27A Continue to hold onto the motorcycle until you are certain the motorcycle d...

Page 12: ...sure its Safety Pin is in place See Figure Q FIGURE Q SMALL LOCK PIN 51 Remove the Small Lock Pin 51 to 18 allow the Slide Base 21 to load into the truck bed See Figure R FIGURE R SMALL LOCK PIN 51 Re...

Page 13: ...See Figure T FIGURE T LARGE LOCK PIN 50 While holding the Remote Control 3 27A in one hand reel out the Steel Cable 15A and manually pull the Slide Base 21 towards the rear of the truck bed Make sure...

Page 14: ...its front wheel suspend ed in the Wheel Bracket Assembly 39 install the Small Lock Pin 51 to lock the Wheel Bracket Assembly 39 in place See Figure X FIGURE X SMALL LOCK PIN 51 Lower the kickstand Re...

Page 15: ...m the Motorcycle Lift before performing any inspection maintenance or cleaning procedures To prevent serious injury from tool failure Do not use damaged equipment If abnormal noise or vibration occurs...

Page 16: ...y tilts up to motorcycle wheel but does not stay in position Small Lock Pin not inserted in 1 Wheel Bracket assembly Insert Small Lock Pin in Wheel Bracket 1 assembly Follow all safety precautions whe...

Page 17: ...4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 11A 10A 12A 19A 20A 21A 2A 22A 23A 24A 25A 26A 27A ASSEMBLY DIAGRAM WINCH COMPONENTS SKU 99900 For technical questions please call 1 800 444 3353...

Page 18: ...Bolt M8 x 40 4 14 Screw M6 x 16 2 43 Sleeve 8 15 Guide Block 1 44 Slide Wheel 8 16 Bolt M12 x 125 1 45 Flat Washer M8 8 17 Sleeve 2 46 Lock Nut M8 4 18 Fixed Wheel 2 47 Cable Guide Wheel 1 19 Bolt M12...

Page 19: ...ASSEMBLY DIAGRAM LIFT RAMP COMPONENTS SKU 99900 For technical questions please call 1 800 444 3353 Page 19...

Page 20: ...aid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we m...

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