HARVEST H1392 Assembly Manual Download Page 1

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H1392

ASSEMBLY MANUAL

(Do not operate with guards missing!)

(Do not operate tractor PTO over 540 RPM)

Read & understand all instructions pertaining to this option prior to operate.

Summary of Contents for H1392

Page 1: ...1 H1392 ASSEMBLY MANUAL Do not operate with guards missing Do not operate tractor PTO over 540 RPM Read understand all instructions pertaining to this option prior to operate ...

Page 2: ...g and Tube Assembly 9 Step 1 9 Step 2 10 Step 3 10 Step 4 11 Discharge Assembly Installation 11 Step 5 11 Step 7 12 Step 8 13 Step 9 13 You re ready to install the In Feed Housing 14 Step 10 14 Step 11 14 Step 12 15 Step 13 16 Step 14 17 Step 15 18 Drive line PTO installation 19 Step 16 19 Jack Stand installation 22 Step 17 22 Installation of clean out and cover plates 22 Step 18 22 ...

Page 3: ... 26 STEP 21 26 Installation of backbone option 28 Step 22 28 Installation of the cables 28 Step 23 28 You are now ready to assemble the Under Carriage 32 Step 24 32 Installation of manual holder 41 Step 25 41 Installation of winch bracket 42 Step 26 42 Winch assembly 43 Step 27 43 Swing tube and hopper assembly 43 Step 28 43 ...

Page 4: ...G CAUTION The appropriate signal word for each message has been selected using the following Guidelines below the Alert Symbol BE ALERT DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components that for functional purposes cannot be guarded Warning I...

Page 5: ...k the following 1 Check all fasteners Make sure they are tight and in the proper position 2 Check position of sprockets All sprockets should run inline with each other 3 Check chain tension Make sure idler sprocket hasn t moved chain has the proper tension 4 Check all set screws Set screws should be tightened to hold sprockets couplers keys in place Lubrication Intervals PTO Shaft grease every 50 ...

Page 6: ... 1 3 16 Allen Wrench METRIC AND STANDERD ALLEN WRENCHES 1 COMBINATION WRENCHES FROM 5 16 THRU 1 1 DRIVE SOCKETS FROM5 16 THRU 1 4 LIFT STRAPS 2 PRY BARS A LONG TAPERING PUNCH 2 PIPE WRENCHS 4 PLIARS AND CHANNEL LOCKS 2 COME ALONG OR CHAIN HOIST OR CABLE STRECHER Wrenches can be exchanged or used with sockets a ratchet and or an impact drive for ease of assembly ...

Page 7: ...stand that there are circumstances that or out of our hands to which parts may be misplaced lost and or damaged 2 If there is missing parts Tel 712 213 5100 or 888 218 5373 to report the missing parts and or hardware so that they can be shipped directly out to you Where to Start 1 At this point you will need to decide what you want to work first the carriage assembly or with the tubes if you want ...

Page 8: ...ss bracket base Backbone brace mounting bracket Mast and outrigger mounting bracket and support Backbone brace mounting bracket Cable truss bracket base Notice the distance between flange and cable truss bracket base this one way to tell tube 5 form 6 Cable truss bracket base Cable truss mounting point Cable truss mounting point Factory used only paint hook ...

Page 9: ...ng them in Align holes and make sure that the flighting aligns is like in Figure 1 1 not 180 degrees off 2 ŝŶƐƚĂůů ĂŶĚ ƚŝŐŚƚĞŶ ϯͿ з y ϯ ĐŽƵƌƐĞ ƚŚƌĞĂĚ Ğǆ ŽůƚƐ ĂŶĚ з ĐŽƵƌƐĞ ƚŚƌĞĂĚ dŽƉ ŽĐŬ EƵƚƐ ĂƐ ƐŚŽǁŝŶŐ ŝŶ Figure 1 2 the use of along tapered punch will help to align holes FIG 1 1 FIG 1 2 Stud end of Flighting Receiver end of Flighting Align Bolt Holes Flighting properly aligned 3 5 8 Course threade...

Page 10: ... in figure 2 1 a long tapered punch works best FIG 2 1 FIG 2 2 Step 3 1 Then you install a total of 10 Ъ y ϭ Ъ ĐŽƵƌƐĞ ƚŚƌĞĂĚ Ğǆ ŽůƚƐ ĂŶĚ course thread flanged Nuts as in figure 3 1 the use of a long tapered punch works to align bolt holes best Alignment of tubes ϭϬͿ Ъ yϭ Ъ ĐŽƵƌƐĞ thread bolts and flanged nuts ...

Page 11: ...ter all bolts are in make sure to tighten them all down work your way back down the tubes so that you can recheck and make sure you have not missed installing or tighten the tube junction bolts Discharge Assembly Installation Step 5 1 You are ready to install the Discharge Assembly fig5 1 if you are transporting the auger you will need to install the red flag provided to you 2 Slide the discharge ...

Page 12: ...harge assemble with lock washers between the nuts and discharge assembly FIG 6 1 Step 7 1 hƐŝŶŐ ϭϬͿ Ъ yϭ Ь ďŽůƚƐ ĂŶĚ ĨůĂŶŐĞĚ ŶƵƚƐ ďŽůƚ ƚŚĞ ĚŝƐĐŚĂƌŐĞ ĂƐƐĞŵďůǇ ƚŽ ƚŚĞ ĂƵŐĞƌ ƚƵďĞ ĨůĂŶŐĞ 2 The bottom four bolts need to be inserted so that the bolt heads are on the inside fig 7 1 threads on the outside of the discharge assembly so as to not be an area to slow down grain flow FIG 7 1 This are the bolts ...

Page 13: ...assemble on both the left and right sides FIG 8 1 Step 9 1 Take a set of pliers and grab a hold of the spring with them and stretch it to the lid and hook it onto the eye hooks on the inside of the lid 2 Make sure that both springs are hooked up FIG 9 1 Factory used paint hook only Discharge overflow hood spring hooks 1 2 Flange Nut Discharge overflow hood Discharge overflow hood Discharges overfl...

Page 14: ...side use 10 flange nuts tighten all bolts FIG 10 1 Step 11 1 dĂŬĞ ƚŚĞ ďĞĂƌŝŶŐ ǁŝƚŚ ƚŚĞ ϰ ďŽůƚ ƐƋƵĂƌĞ ŚŽƵƐŝŶŐ ϭ Ь ŝŶƐŝĚĞ ďŽƌĞ ĂŶĚ ĞĐĐĞŶƚƌŝĐ ůŽĐŬŝŶŐ ĐŽůůĂƌ FIG 11 1 2 Slide it over the top shaft which is located and protruding outwards towards the top of the in feed assemble use ϰͿ Ъ y ϭ Ъ ĨůĂŶŐĞ ďŽůƚƐ ĂŶĚ ƉůĂĐĞ ƚŚĞ Ъ ĨůĂŶŐĞ ŶƵƚƐ ŽŶ ƚŚŽƵŐŚƚ ƚŚĞ ďŽƚƚŽŵ ŝŶƐƉĞĐƚŝŽŶ ŚŽůĞ ĨƌŽŵ ŝŶƐŝĚe of the in feed housi...

Page 15: ... y ϭ Ъ ĨůĂŶŐĞ ďŽůƚƐ ĂŶĚ ƉůĂĐĞ ƚŚĞ flange nuts on thought the bottom inspection hole from inside of the in feed housing tighten bolts 3 Take the lock collar and slip it over the shaft and push it against the bearing turn the lock collar counter clockwise using a punch and hammer to tap it to lock it tighten the set screw on the lock collar with a Allen wrench Grease fitting 1 bore bearing block Loc...

Page 16: ...e top shaft now place the first of two key stock for lower shaft keeping it 1 from the lock collar tap it in FIG 13 1 2 Take sprocket part 11052 and slide it on the top shaft take sprocket part 10555 and slide it onto the lower shaft FIG 13 2 FIG 13 3 11052 sprocket 10555 sprocket Key stock ...

Page 17: ...t thought the hole on the bracket for the idler sprocket and slide it toward the other sprockets now place the 7 flat washers on the bolt you may want to put a piece of tape on them to hold the in place FIG 14 1 Idler sprocket 10555 Sprocket 11052 sprocket Idler sprocket ...

Page 18: ... ĨůĂƚ Ъ ǁĂƐŚĞƌƐ 2 Take the 60 chain part 10552A FIG 15 2 3 lay it around the two sprockets so the gap meets on one side or the other or the top of the top sprocket whichever is easier for you 4 Take part 10822 link FIG 15 3 5 and part 10553 FIG 15 4 10300 sprocket FIG 15 1 FIG15 1 FIG 15 1 FIG 15 2 ...

Page 19: ... in to take up the slack in the chain FIG 15 5 Drive line PTO installation FIG 16 1 Step 16 1 Tap in the 2nd key stock into lower shaft about from sprocket take the drive line PTO and slip it on the lower shaft PTO shaft PTO shield tractor side PTO shield infeed side ...

Page 20: ...he drive line PTO and push it against the in feed assemble line up bolt holes and place 4 ďŽůƚƐ ϯ ϴ y в ƐĞůĨ cutting thread bolts FIG 16 3 3 Locate the chain guard cover FIG 16 4 this guard is slotted to allow you to slide it up from the bottom side of the ĚƌŝǀĞ ůŝŶĞ WdKͿ ĂůŝŐŶ ŚŽůĞƐ ĂŶĚ ƚŝŐŚƚĞŶ ƵƐŝŶŐ в y ϭ hE ůĂŶŐĞĚ ŚĞĂĚĞĚ ďŽůƚƐ FIG 16 5 FIG 16 4 CHAIN IDLER SPROCKET SECOND KEY STOCK ...

Page 21: ...ain support FIG 16 7 and mount the chain to the end of the drive line PTO transport support bracket using 1 ϯ ϴ y ϭ ĨůĂŶŐĞ ďŽůƚ ĂŶĚ ϯ ϴ ĨůĂŶŐĞ ŶƵƚ ŶŽǁ ůŽŽƉ ĐŚĂin around the drive line PTO shaft and place the hook thought the other hole on the transport support bracket FIG 16 8 FIG 16 6 1 Grease all bearings every 50 hours of use 2 Grease PTO Shaft both ends every 50 hours of use 3 Lube 60 heavy dr...

Page 22: ...tub tube this will keep the jack in place 4 When transporting the auger rotate the jack to lay in line with the tongue after hitching to transport vehicle by rotating the handle so that the pad come off the ground at a convent height now removing the pin and swivel the jack so the handle is towards the clevis hitch reinsert the pin Reverse this process to remove auger from transport vehicle Instal...

Page 23: ...ottom right hand side of the in feed housing place cover align holes and insert the 6 ϯ ϴ y в ƐĞůĨ thread cutting bolts and tighten 2 Locate the round cover plates FIG 18 3 3 Locate the 6 ϯ ϴ y в ƐĞůĨ thread cutting bolts align holes and insert the 4Ϳ ϯ ϴ y в ƐĞůĨ thread cutting bolts and run them up snug but do not tighten them Cleanout plate location Cover plate location ...

Page 24: ...ƉŝŶ ĂŶĚ ŚĂŝƌƉŝŶƐ FIG 19 2 2 ǁŝŶŐ ŚŽƉƉĞƌ ůŝĨƚ Ăƌŵ ĂŶĚ Ϯ ŚŽƉƉĞƌ ƚƌĂŶƐƉŽƌƚ Ăƌŵ ďƌĂĐŬĞƚƐ ǁŝƚŚ ϲͿ ϯ ϴ y ϭ ĨůĂŶŐĞ ďŽůƚƐ ĂŶĚ ŶƵƚƐ ůŽŽƐĞůǇ attach to auger put transport lift arm on with 3 pin and hairpin Tighten all six flanged nuts FIG 19 3 FIG 19 1 LIFT ARM ...

Page 25: ...inst the upper bolt of the swing hopper transport arm as you lower the front of the auger 6 Once lowered the auger should have a slight bow upwards Installing the hydraulic lines and valves Step 20 1 Locate the hydraulic shut off valve FIG 20 1 FIG 20 1 2 Hold so writing on valve is facing you Apply Teflon on the pipe side of the fitting Take 84 hose and attach to right side Take 8010 4 and connec...

Page 26: ...hose between the bolts Loop the hydraulic hose to the inside of the bottom scissor lift bracket 7 Pull hose all the way through the bracket Installation of cable brackets STEP 21 1 When installing the brackets for the cables put in the cable clamps one in the short bracket and the tall ones FIG 21 1 21 2 and the mast will take two FIG 21 4 the outriggers FIG21 3 will take one also but they can be ...

Page 27: ...27 FIG 21 2 FIG 21 3 FIG 21 4 TALL TRUSS OUTRIGGERS CENTER TRUSS ...

Page 28: ...ore you insert into bracket 2 Lay the back bone tube in the middle up rights and insert the threaded shaft in to the brackets and install the other nut on the threaded shaft but do not tighten at this time rise the backbone up to the center brace and attach the backbone to the center mast but do not tighten bolts now connect the truss braces to the auger tubes and back bone but do not tighten at t...

Page 29: ...ghten them leave lose 3 Loosen the clamps nuts all but off so that you can slide 3 of them per cable on the cable when you double it over slide the clamps on the cable lope the cable though the chain link you have on the bracket at tube connation s 4 5 CENTER TRUSS CABLES SHORT TRUSS CABLES TALL TRUSS CABLES OUT RIGGERS CABLES ...

Page 30: ...he chain link and make sure to place the saddle not the loop part of the clamp on the live end 2 AKA never saddle a dead horse live end being the end that is running up and over the center mast the short end is the dead end FIG 23 7 FIG 23 6 FIG 23 7 LOOP SADDLE CABLE TUBE MOUTING BRACKET QUICK LINK CHAIN LINK ...

Page 31: ...31 FIG 23 8 FIG 23 9 FIG 23 10 ...

Page 32: ...cable and hook come a long to it and the clamp you have on the tail of the cable You are now ready to assemble the Under Carriage Step 24 1 Place axle on floor FIG 24 1 Place 2 19 1 2 carriage arms on the floor FIG 24 2 FIG 24 1 2 As you face the axle the brackets for the carriage arms should be facing you Take the right carriage arm and place it so that the bolt brackets is to the inside of the a...

Page 33: ...age arms should now be attached to the axle FIG 24 5 FIG 24 5 5 Locate the cross tube for lower cylinder Place it on the floor between the carriage arms with the hydraulic cylinder holes facing the axle FIG 24 6 6 Pace the hydraulic cylinder bracket 2 3 away from the axle FIG 24 6 7 Locate the left scissor arm it has a lower truss welded to it FIG 24 7 make sure bracket is facing inwards when sett...

Page 34: ...racket it will be just above the lower carriage arm align the hole make sure on the other end that the plate on the lower scissor aligns with the hydraulic cylinder bracket plate locate 2 1 x 4 1 2 Dowel pins with 2 washers FIG 24 8 Lower truss bracket ...

Page 35: ...r arm 4 locate upper scissor arm bracket FIG 24 11 5 Move the bracket in between the lower scissor arms aligning make sure that the upright rest arms are leaning forward away from the axle FIG 24 12 6 Use 3 5 8 x 1 1 2 flange bolts and flange nuts tap in from the outside in Make sure that you leave the lower front bolt hole open for now 7 Do not tighten bolts for now 8 Locate upper scissor arm 9 H...

Page 36: ...24 19 11 Locate the 1 1 2 x 7 1 2 upper hydraulic cylinder Dowel pin the 3 8 roll pins FIG 24 20 12 Using a strap cinch it around the hydraulic cylinder and lift in between scissor lift make sure that the solid pin hole on the cylinder is facing towards the axle then lift the cylinder so that the solid pin hole lines up with the cylinder brackets on the upper scissor arm FIG 24 21 and tap in the 1...

Page 37: ...ted on the lower cylinder mount bracket push through the 1 1 2 x 6 cylinder Dowel pin Once pushed through all the way tap in the 2nd 2 x 3 8 roll pin 16 Lift up the scissor lift with a hoist FIG 24 22 17 Place a board on top of the carriage arms FIG 24 23 and lower the scissor on to it 18 Lift up one side of the axle 19 Locate the axle extensions FIG 24 21 FIG 24 23 FIG 24 24 ...

Page 38: ...he axle extension to lock in place 21 Locate the wheel hub Place the wheel hub FIG 24 27 22 Place the wheel hub in the end of the axle extension and line up the holes and place 6 1 2 x1 1 2 flange bolts and nuts Tighten the wheel hub bolts 23 Locate the large auger wheels 30787A LEFT y yd E KE 30787 RIGHT y yd E KE FIG 24 28 ...

Page 39: ...ms with the tube bracket using a punch Mount auger to scissor arms using 2 1 x 2 grade 8 bolts with lock nuts tighten the bolt 6 Now that you have the upper scissor arms attached to the auger hook onto the part of the scissor lift that is resting on the wood block Lift right up to a 1 4 from the auger tube 7 Make sure that you keep either a forklift or a hoist attached to the down spout end of the...

Page 40: ...e of the top scissor using your hydraulic hose clamps Make sure that you fish the hydraulic hose above the scissor rest arms 13 You also need to fish the hose between the angle brace and the outer scissor up and over the cross brace 14 Locate the velocity fuse FIG 24 32 15 install the velocity fuse into the upper end of the hydraulic cylinder 16 Attach T fitting FIG 24 33 17 to one end and 15 3 4 ...

Page 41: ... the hydraulic hose to the reducer fitting Tighten the fittings 27 Locate the brass breather Install the brass breather on the lower end of the hydraulic cylinder Tighten brass breathers Installation of manual holder Step 25 1 Locate the manual holder FIG 25 1 2 take the lid off of the manual holder and place the manual holder on the lower PART 11018 8 FEMALE JIC TO 8MALE JIC ELBOW PART 30097 VELO...

Page 42: ... screws attach manual holder Attach lid on the manual holder Installation of winch bracket Step 26 1 Locate winch mount bracket FIG 26 1 2 Mount winch bracket onto left side of intake housing using 4 3 8 x 1 bolts and nuts FIG 26 2 Looking from tongue back this is right side FIG 26 2A ...

Page 43: ...d to spread the cable clamp to make it fit the holes 4 Locate the hopper lift cable Go to the transport arm for the swing hopper and feed the cable through the end pulley 5 You will see the pulley at the bottom of the swing hopper transport arm feed the cable around the pulley 6 Now pull the cable back to the winch feeding it under the center of the winch and pulling it back on top feeding it thro...

Page 44: ...lates 6 Place the spacers on the intake housing 2 per side then place the hold down swing hopper 7 Plates on top of the spacers Using 2 3 8 x 1 1 2 flange bolts and flange nuts push the bolts into the lined up holes 8 Tighten the plates down 9 Repeat steps 5 to 8 for the other side 10 Now go to the swing hopper and take the swing hopper cable with the hook on it and place it onto the transport hoo...

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HARVEST H1392, Assembly Manual

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