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Installation of Star Wheel and Bale Rate Harness 

 
First, remove the cover from the star wheel block and use a 1/4” nut driver to remove the nut from the 
electronic swivel. Next, run the star wheel sensor wire through the black grommet and place the eye terminal 
on the star wheel sensor. Tighten the eye loop with the nut on the sensor and put the star wheel cover back on 
the base. Next, tighten the grommet to form a tight seal around the wire. The bale rate sensors will be factory 
installed on the right side twine guard in the correct position. The sensor with the longer sensor wire should say 
“FRONT”, which indicates it should be placed in the front sensor hole. The sensor wire with the shorter wire 
should say “BACK.” The tip of the sensor should be placed no more than 1/4” (7mm) away from the star wheel 
te

eth and no less than 1/8” (3mm) from the star wheel teeth. Each sensor will have an LED light located on the 

sensor by the diverter. Once the unit is powered up spin the wheel and make sure that both led lights turn on 
and off.  If they don’t turn on and off, adjustments may need to be made.            

 

 

Main Wire Harness and Baler Interface Harness Routing and Connections

 

 

  

 

 

 

 

 

 

Installation of Bluetooth Receiver

 

 

Locate a safe location in the cab of the tractor to place the Bluetooth 
Receiver (030-6672B). Recommended location is as close to the iPad 
being used as possible. 
 
Connect the Power / Communication harness (006-6650TM(E)) to the 
bottom of the receiver (right).

  

 

*New for production year 2018. All Bluetooth receivers (030-6672B) are 
now equipped with lights to indicated both power and iPad connection.

 

 

Red Light

 

– The Bluetooth receiver has power 

Green Light

 

– When the proper active connection is selected in the Hay App menu, the green light will indicate 

connection with the iPad. 

A.  Route harness 006-6650LS2 along this path or similar inside of the 
baler. Keep harnesses away from moving parts and hydraulic hoses.  
Secure with existing cable clamps or use cable ties.  When all connections 
are made to the DCP secure wires as shown above to allow for water to be 
shed away from the DCP. 
 
B.  Under the chamber locate the Active Terminator from the end of the 
baler harness. It is located at the right rear corner of the baler frame. Attach 
Baler Interface Harness (006-6650VA) to that location.  Reconnect Active 
Terminator to open port of that same harness (006-6650VA). If your baler 
does not have a Terminator at this location please call Harvest Tec. 
 
If your baler has the White Terminating Resistor you will need to attach the 
Pre 2012 AGCO Integration Harness (006-6650VAX) to the end of the Baler 
Interface harness (006-6650VA). Please contact Harvest Tec for this 
harness. 

This style terminator may be next to the Baler’s Main Processor. 

Summary of Contents for 602A

Page 1: ...1 602A 17 INST Imp Metric 6 22 Installation Manual Model 602A Microwave Moisture Bale Chute System AGCO 2100 2200 Series Balers Forage Harvester...

Page 2: ...ication preservatives for hay Harvest Tec system meets the Directive 2006 42 EC of the European Parliment and the Council of 17 May 2006 and other applicable European Directives including Directive 20...

Page 3: ...d Bale Rate Harness 8 Installation of the Main Harness the Power Communication Harness 8 Installation of Bluetooth Receiver 8 Microwave Sensor Installation 9 10 Wiring Diagram 11 Pin Outs 12 14 Common...

Page 4: ...back of the manual Right and Left sides are determined by facing in the direction of forward travel System Requirements The Baler Processor must have Version 3 3 or higher C1000 monitor must have Vers...

Page 5: ...wn are on the right twine box looking at the back of the baler Mark and drill the four 3 8 10mm holes and install DCP with four 5 16 x 1 bolts locks flats and nuts If your baler is not listed below mo...

Page 6: ...otch must be moved out an additional 1 2 13mm Use the template in the back of the manual for hole spacing Place the spacer plate 001 6707E over the precut holes Attach with 5 16 x 1 2 Allen head bolts...

Page 7: ...ill be used Cutoff excess metal not used during installation A B C 4 7 8 13cm 3 1 8 8cm 15 37cm Mount the end of bale sensor bracket 001 4648 as shown Mark and drill two 5 16 8mm holes and attach the...

Page 8: ...e the Bluetooth Receiver 030 6672B Recommended location is as close to the iPad being used as possible Connect the Power Communication harness 006 6650TM E to the bottom of the receiver right New for...

Page 9: ...650MWL in the kit Start by locating the connector with the white heat shrink label marked RX Connect this connector to the sensor mounted on the right side chute 006 4641MRX If connecting to a moistur...

Page 10: ...er Connect an extension harness and route to rear of baler Secure with cable ties Route the rest of the harness along the existing wiring toward the top of the chamber The wire from the stuffer sensor...

Page 11: ...ce on the tractor 9 Connect the Chute Wire Harness 006 6650MWL into the Pump Controller port on the DCP 10 Connect Microwave Sensors 006 4641MTX 006 4641MRX to the Chute Wire Harness 11 Connect the St...

Page 12: ...wer Pin 4 Gray Shield Pin 5 Green HT Can Low Pin 6 Yellow HT Can Hi Pin 7 Orange Can1 Hi Pin 8 Black Ground from TSD Pin 9 Black Ground from DCP Pin 10 Blue Can1 Low Bluetooth Receiver on Harness 006...

Page 13: ...wer Connector on Dual Channel Processor DCP Pin 1 Red 12V Power from tractor Pin 2 Black Ground from tractor Pin 3 Orange Keyed power Star Wheel and Bale Rate Sensor Connector on DCP Pin 1 Blue 12V Po...

Page 14: ...mpression Chamber Harness 006 6650MWL Pin 1 Red Power Pin 2 Black Ground Pin 3 N A Not Used Pin 4 Brown Signal Microwave Pre Compression Chamber Harness 006 6650MWL RX Pin 1 Black Ground Pin 2 Red Pow...

Page 15: ...erformed A zero adjust should be performed on initial installation It is also recommended during a zero adjust calibration at the beginning of each season 10 When reading moisture with microwave senso...

Page 16: ...ltage should be constant between 12 and 14 volts 3 Install voltage surge protection on tractors alternator Display reads under or over power 1 Verify with multi meter actual voltage Voltage range shou...

Page 17: ...l insert w Ref 10 2 11 Twine guard left for AGCO 001 4645H 1 4 Snap ring per side 006 4641K 2 Twine guard right for AGCO 001 4644H 1 5 Washer per side w 006 4641K 2 w bale rate sensor holes 6 Dust sea...

Page 18: ...r 001 5650X 1 5 DCP Main Control LS 600 AUTO 006 6671LS 1 6 DCP Baler Harness 30 FT 006 6650LS2 E 1 7 DCP Tractor Harness 006 6650TM E 1 8 Dust Plugs 006 5651PLUGS 1 9 DCP Baler Interface Harness 006...

Page 19: ...MTX 1 3 End of Bale Extension Harness 20 006 7400MXT 1 4 MWM Pre Compression Harness 006 6650MWL 1 5 Microwave RX Sensor 006 4641MRX 1 6 End of Bale Bracket Stuffer Bracket 001 4648SS 1 7 End of Bale...

Page 20: ...g plastic nut from USB plug before connecting the wires Black White 5 The wires will then be hooked to the designated terminals on the bottom of the USB plug 6 Drill a 1 1 8 hole in the preferred moun...

Page 21: ...ove the round locking plastic nut from USB plug before connecting the wires Black White 5 The wires will then be hooked to the designated terminals on the bottom of the USB plug 6 Drill a 1 1 8 hole i...

Page 22: ...22 Notes...

Page 23: ...to deny the warranty request at their discretion Parts must be returned through the selling dealer and distributor transportation charges prepaid This warranty shall not be interpreted to render Harve...

Page 24: ...24 HARVEST TEC LLC P O BOX 63 2821 HARVEY STREET HUDSON WI 54016 PHONE 715 386 9100 1 800 635 7468 FAX 715 381 1792 Email info harvesttec com...

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