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Harmonic Drive AG

Montage- und Wartungsanleitung

Assembly and Service Manual

Units Baureihe
HFUS-/SHG-/SHF-2SO;-2SH

HFUS-/SHG-/SHF-2SO;-2SH Series Units

900086

04/2006

Präzision

Precision

Summary of Contents for HFUS-2SH

Page 1: ...Harmonic Drive AG Montage und Wartungsanleitung Assembly and Service Manual Units Baureihe HFUS SHG SHF 2SO 2SH HFUS SHG SHF 2SO 2SH Series Units 900086 04 2006 Präzision Precision ...

Page 2: ...e mit Ölschmierung 18 8 8 E En nt ts so or rg gu un ng g G Ge es su un nd dh he ei it ts ss sc ch hu ut tz z 2 20 0 9 9 H Ha af ft tu un ng gs sa au us ss sc ch hl lu us ss s 2 20 0 1 1 S Se ec ct ti io on na al l D Dr ra aw wi in ng g 3 3 2 2 G Ge en ne er ra al l I In nf fo or rm ma at ti io on n 4 4 2 1 Preliminary notes 4 2 2 Declaration of conformity 4 2 3 Safety instructions 4 2 4 Warranty 5...

Page 3: ...gen der Hohlwelle ausgeliefert Die erforderliche Schmierung der Radialwellendichtungen und des Wave Generators bitte beachten 1 1 S Se ec ct ti io on na al l D Dr ra aw wi in ng g Fig 1 shows the sectional drawing of a standard HFUS SHG SHF 2SO unit in the version for grease lubrica tion The Wave Generator can be designed either with integrated Oldham Coupling or as a so called Solid Wave Generato...

Page 4: ...electronic components should be touching or atta ched to the surface If necessary take precautions to prevent contact 2 2 A Al ll lg ge em me ei in ne e H Hi in nw we ei is se e 2 2 1 1 V Vo or rb be em me er rk ku un ng g Sehr verehrter Kunde Sie haben ein sehr zuverlässiges Produkt erworben das mit großer Sorgfalt gefertigt wurde Zur Erzielung der vollen Leistungsfähigkeit ist eine sorgfältige M...

Page 5: ...der hervorragenden Getriebeeigen schaften und beim Einsatz eines Solid Wave Generators s Abb 10 empfehlen wir die Toleranzklasse R 2 2 6 6 S St to or ra ag ge e If the gear is not put into service immediately on recei pt it should be stored in a dry area in the original pack aging The permissible storage temperature range is 20 C to 60 C 2 2 5 5 D De es si ig gn na at ti io on n o of f t th he e g...

Page 6: ...be el ll le e T Ta ab bl le e 1 1 H HF FU US S S SH HG G S SH HF F 2 2S SO O 2 2S SH H Baugröße Size 1 14 4 1 17 7 2 20 0 2 25 5 3 32 2 4 40 0 4 45 5 5 50 0 5 58 8 6 65 5 Koaxialität a Concenctricity a 0 040 0 026 0 044 0 028 0 054 0 029 0 057 0 032 0 065 0 037 0 078 0 039 0 080 0 042 0 081 0 045 0 083 0 048 0 085 0 050 Planlauf b Runout b 0 011 0 015 0 017 0 024 0 026 0 026 0 027 0 028 0 031 0 03...

Page 7: ...or hollow shaft Blank steel Output bearing Corrosion protected rol ler bearing steel Screws Black phospha tized The product provides p pr ro ot te ec ct ti io on n c cl la as ss s I IP P6 65 5 under the provision that corrosion from the ambient atmosphere condensa tion liquids or gases at the running sur face s of the oil seal s is prevented and a c cl lo os se ed d output flange is mounted The se...

Page 8: ...rive AG if they are mentioned in the catalogue or confirmation drawings The three basic components of the unit the Flexspline Wave Generator and Circular Spline are matched and labelled in the factory Depending on the product they are either greased or prepared with preservation oil Then the individual components are assembled If you receive several units please be careful not to mix up the Wave G...

Page 9: ... ti io on ns s W Wa av ve e G Ge en ne er ra at to or r o ob be en n a ab bo ov ve e W Wa av ve e G Ge en ne er ra at to or r s se en nk kr re ec ch ht t v ve er rt ti ic ca al l W Wa av ve e G Ge en ne er ra at to or r u un nt te en n b be el lo ow w 3 3 1 1 1 1 G Gr re ea as se e q qu ua an nt ti it ty y a an nd d o op pe er ra at ti in ng g p po os si it ti io on n The required grease quantity ...

Page 10: ...and Table 4 The defined oil levels must be obeyed in any case Too much oil results in excessive heat production and early wear due to thermal destruction of the oil If the oil level is too low this may lead to early wear as a result of lubri cant deficiency T Ta ab be el ll le e T Ta ab bl le e 3 3 B Be es st te el ll lb be ez ze ei ic ch hn nu un ng g f fü ür r S Sc ch hm mi ie er rf fe et tt t O...

Page 11: ...die während der Montage aus ihrer Nut herausspringen können Alle anderen O Ringe sollten vor der Montage leicht mit dem im Getriebe befindlichen Fett eingestrichen werden 4 4 A As ss se em mb bl ly y P Pr re ep pa ar ra at ti io on n The gear assembly must be carried out very carefully and within a clean environment Please make sure that during the assembly procedure no foreign particles enter the...

Page 12: ...motor shaft and Wave Generator hub You should make use of it only if this is specified in the confirmation dra wing 5 5 A As ss se em mb bl ly y The following explanations refer to HFUS SHG SHF 2SO series units having a Wave Generator with Oldham Coupling or a Solid Wave Generator The assembly of the HFUS SHG SHF 2SH series units with hollow shaft is not described explicitly in this manual Please ...

Page 13: ...s ss se em mb bl ly y o of f t th he e W Wa av ve e G Ge en ne er ra at to or r o on n t th he e m mo ot to or r s sh ha af ft t Push the greased Wave Generator 5 onto the motor shaft according to the assembly dimension given in the confirmation drawing If there is no assembly value given the Wave Generator must be moved until it reaches the shaft collar Insert the plug 6 into the bore of the Wave...

Page 14: ...t Insert the O ring 9 into the groove Apply some assembly paste or grease chapter 4 2 3 if neces sary Connect the pre assembled sub assembly con sisting of motor Wave Generator and adaptor flan ge to the Unit 10 It is essential that the compo nents are carefully aligned during assembly The teeth of the Flexspline and Circular Spline must mesh symmetrically for proper function Alternatively the mot...

Page 15: ...M4 40 40 4 8 58 12 16 8 M10 M8 M4 79 40 4 8 HFUS SHF 2SO 2SH Baugröße Size Anzahl der Schrauben Number of screws Schraubengröße Size of screws Anzugsmoment Schraube Clamping torque screw Nm Gehäuse Circular Spline Housing Circular Spline Abtriebsflansch Abtriebslager Außenring Output flange outer ring of output bearing Eingangswelle Input shaft Gehäuse Circular Spline Housing Circular Spline Abtri...

Page 16: ...ndig werden Bitte fragen Sie ggf Ihren Vertriebs partner nach weitergehenden Informationen N Na ac ch hs sc ch hm mi ie er ru un ng g Das Nachschmieren der Unit ist nur bei Anwendun gen mit extremen Anforderungen sinnvoll Zum Nach schmieren sollte die Unit mit einem Schmiernippel und Druckausgleichsventil o ä ausgerüstet sein um das Einfüllen von neuem Fett zu ermöglichen Bitte fordern Sie ggf ein...

Page 17: ...erval for a grease change is affected by the applied grease type and by the load conditions In Fig 13 the grease change intervals depending on the applied grease type and the grease temperature are given The number of allowable revolutions of the input shaft which represents the grease change inter val can be estimated as shown in the example Using 4B No 2 grease means that the grease change inter...

Page 18: ...en von der Belastung ab sollten jedoch in einem Zeitraum von etwa 1000 Betriebsstunden durchgeführt werden Motor and gear should be separated before the grease change takes place The old grease should be removed completely from the Flexspline by means of a clean lint free cloth The Wave Generator ball bearing also needs to be cleaned carefully by means of a cloth The Flexspline should not be disas...

Page 19: ... and any necessary correc tions are included in subsequent editions Your sugges tions for further improvements are welcome 8 8 D Di is sp po os sa al l H He ea al lt th h P Pr ro ot te ec ct ti io on n ThisHarmonicDriveproductincludeslubricationforthe gear component set and output bearing It is therefore necessary to dispose of the product correctly according to national and local directives As lu...

Page 20: ...ngen vorbehalten We reserve the right to make technical changes without prior notice 900086 04 2006 Harmonic Drive AG Hoenbergstraße 14 65555 Limburg Lahn Germany Tel 49 0 64 31 50 08 0 Fax 49 0 64 31 50 08 18 www harmonicdrive de info harmonicdrive de ...

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