Harmar Mobility AL815CC Installation & Owner'S Manual Download Page 41

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AL815CC, AL825, AL825CC, AL835 Hybrid Installation & Owner's Manual 2017

TEC00037 2016FEB20 P/N: 630-00053 Rev A

Service Notes

SECTION 2 : INSTALLER

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Summary of Contents for AL815CC

Page 1: ...L815CC Crew Cab Truck Lift Performance Capacity 135 lbs Available for both driver side and passenger side installation Standard Cab Models Crew Cab Models Read and understand this manual thoroughly be...

Page 2: ...0478 2 Table of Contents Read Understand this Manual Prior to Installation or Operation Please read follow and fully understand the installation section of this manual before beginning Knowing the lif...

Page 3: ...er Most chairs scooters can be lifted either by the center seat post Figure 3 1 or the four post seat frame Figure 3 2 Any Harmar Docking Device can be used DD 19 C Arm with the truck lift s double st...

Page 4: ...on and can lift most power chairs and scooters However many other devices are available Figures 4 1 thru 4 5 Please consult the instructions provided with your Docking Device or contact our technical...

Page 5: ...mote control to move the lifting arm out and around to the parallel position of the truck Figure 5 2 Use caution when moving the arm out of the truck bed Be sure the lifting arm is high enough to clea...

Page 6: ...ure 6 2 NOTE Some applications may leave the Docking device attached to the lifting hook Please follow the instructions provided by your dealer or call the technical service department number on the f...

Page 7: ...lear the side wall of the truck bed Figure 7 1 Figure 7 1 CAUTION Chair Scooter on Lifting Arm Must Clear Truck Bed Wall Before lowering verify the lift with its chair scooter has completely rotated a...

Page 8: ...ation position for the chair scooter will be with the lifting arm holding the chair in position as well as most of the chair scooter resting on the floor of the truck bed The lifting straps should rem...

Page 9: ...CAUTION The rotational motor is equipped with a Manual Override in case of a power failure To use override disconnect power before removing cap This prevents accidental restoration of power and serio...

Page 10: ...ift with any hesitation or question Serious injury or damage can result if proper procedures are not followed Read Understand this Manual Prior to Installation or Operation Having an overall understan...

Page 11: ...against the packaging checklist to ensure that all parts have been included If any parts are missing or damaged immediately contact the dealer who sold the lift Do not attempt to install or use a lif...

Page 12: ...FR A M E Overview of Recommended Installation Procedure Examine under the truck where three to five holes will need to be drilled Number of holes depend on payload Wherever possible incorporate the f...

Page 13: ...OPER WIRING IS THE 1 CAUSE OF PROBLEMS IN THE OPERATION OF A VEHICLE LIFT FOLLOW THE WIRING INSTRUCTIONS CAREFULLY Unwind the wiring harness and lay it flat One end of the harness has 2 covered pins T...

Page 14: ...wire and secure it to the vehicle frame with the supplied tie wraps Figure 14 1 Do NOT cut or shorten the harness CAUTION Coil Excess Wire Do NOT cut or shorten the harness NOTE When the installation...

Page 15: ...l on the battery Figure 15 2 Figure 15 1 Figure 15 2 NOTE Troubleshooting with a test light or voltage meter may give a false indication When you probe for 12 volts the reading may indicate a connecti...

Page 16: ...s option OR 2 Install leg extensions into base tubes as far as they will go Set screws can be hand tightened at this time Figure 16 2 3 Plan drilling Three 3 8 holes will need to be drilled through th...

Page 17: ...areas for framing bracing or other closely available thickened structure to mount the lift through Adjust position of base and leg extensions to capture as much frame as possible while avoiding vehicl...

Page 18: ...16 All Thread 3 8 16 All Thread 3 8 16 All Thread Installation Washer Installation Washer Installation Washer 3 8 Split Loc Washer 3 8 SPLIT Loc Washer 3 8 Split Loc Washer 3 8 Split Loc Washer 3 8 Sp...

Page 19: ...help prevent the truck bed from tearing Figure 19 2 3 8 16 x 3 50 Hex Head Cap Screw 3 8 16 x 3 50 Hex Head Cap Screw Installation Washer Installation Washer 3 8 Split Loc Washer 3 8 16 Hex nut 3 8 16...

Page 20: ...0 2 180 2 Increments 1 Fine Tuning Increment Loosen Set Screws x4 Adjust set screws until post is vertically level 3 8 16 x 3 1 2 L Hex Head Cap Screw 3 8 16 Nyloc Nut MINIMAL 2 Plug in the hand contr...

Page 21: ...f allowable rotation is determined by the cams as indicated Figure 21 1 Loosen set screw and rotate as required 4 Reversing Rotation If installing the lift on the passenger side or the post rotates in...

Page 22: ...e the truck Figure 22 1 2 Attach lifting Arm as indicated Tighten bolts to at least 100 ft lbs Figure 22 2 3 Plug in actuator at this time Figure 22 3 5 8 11 x 3 Hex Head Cap Screw loctite patch 5 8 1...

Page 23: ...e set of holes based on the amount of reach required Figure 23 1 Arm may be flipped or positioned farther back for shorter reach Straps should be reversed if flipped Figure 23 2 Figure 23 1 Figure 23...

Page 24: ...imply tucked into a safe location The screws provided are self drilling and threaded for today s internal dashboards consoles and various trim Choose the location wisely 1 Plug the connector end of th...

Page 25: ...e the ends Save screws to seal the enclosure at the end Figure 25 1 SAVE FOR STEP 4 4 Pull off the individually pre stripped insulation ends Twist each end of the wires individually to keep all the wi...

Page 26: ...om enclosure Figure 26 1 7 If customer prefers fasten enclosure to chosen location using self drilling screws provided Figure 26 2 Do NOT over torque these screws 8 Plug the hand control into the rece...

Page 27: ...ear or poor connection in the wiring Be careful when troubleshooting with a test light or voltage meter They may give a false indication as shown above They will only indicate that there is some wire...

Page 28: ...nd it will deteriorate prematurely Inspect the full length of the wire harness to ensure the insulation is not torn The lift s vehicle power harness running through or under the vehicle is subject to...

Page 29: ...may be depressed Switches should be depressed only at the end of travel See page 21 for rotational limit switch explanation PROBLEM Scooter chair tips front or back while being lifted CAUSE Chair or s...

Page 30: ...CS 0_25 20 1_75 SS BUTTON HEAD 1 4 20 x 1 3 4 L 18 8 SS 20 4 H2688 END CAP SQUARE 2x2 21 1 H41000 HAND CONTROL 4 BUTTON 22 1 H425009 ROUND TUBE PLUG 23 4 HHCS 0_25 28 2_75 Z HHCS 1 4 20 X 2 75 24 1 HH...

Page 31: ...R AL815CC AL825 AL825CC AL835 Hybrid Installation Owner s Manual 2014 67 16 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 2 9 2 10 1 13 1 14 2 15 1 16 1 17 4 18 4 19 2 20 4 21 1 22 1 23 4 24 1 25 2 26 2 27 2 29 4 30...

Page 32: ...0 1_75 SS BUTTON HEAD 1 4 20 x 1 3 4 L 18 8 SS 20 4 H2688 END CAP SQUARE 2x2 21 1 H41000 HAND CONTROL 4 BUTTON 22 1 H425009 ROUND TUBE PLUG 23 4 HHCS 0_25 28 2_75 Z HHCS 1 4 20 X 2 75 24 1 HHCS 0_37 1...

Page 33: ...AL815CC AL825 AL825CC AL835 Hybrid Installation Owner s Manual 2014 18 46 1 2 1 1 2 1 3 1 4 1 5 1 6 1 7 2 8 2 9 1 12 1 13 2 14 1 15 1 16 1 17 4 18 4 19 2 20 4 21 1 22 1 23 4 24 1 25 2 26 2 27 2 28 2...

Page 34: ...0_25 20 1_75 SS BUTTON HEAD 1 4 20 x 1 3 4 L 18 8 SS 20 4 H2688 END CAP SQUARE 2x2 21 1 H41000 HAND CONTROL 4 BUTTON 22 1 H425009 ROUND TUBE PLUG 23 4 HHCS 0_25 28 2_75 Z HHCS 1 4 20 X 2 75 24 1 HHCS...

Page 35: ...R AL815CC AL825 AL825CC AL835 Hybrid Installation Owner s Manual 2014 67 16 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 2 9 2 10 1 13 1 14 2 15 1 16 1 17 4 18 4 19 2 20 4 21 1 22 1 23 4 24 1 25 2 26 2 27 2 28 2 29...

Page 36: ..._75 SS BUTTON HEAD 1 4 20 x 1 3 4 L 18 8 SS 20 4 H2688 END CAP SQUARE 2x2 21 1 H41000 HAND CONTROL 4 BUTTON 22 1 H425009 ROUND TUBE PLUG 23 4 HHCS 0_25 28 2_75 Z HHCS 1 4 20 X 2 75 24 1 HHCS 0_37 16 3...

Page 37: ...AL815CC AL825 AL825CC AL835 Hybrid Installation Owner s Manual 2014 18 46 1 2 1 1 2 1 3 1 4 1 5 1 6 1 7 2 8 2 9 1 12 1 13 2 14 1 15 1 16 1 17 4 18 4 19 2 20 4 21 1 22 1 23 4 24 1 25 2 26 2 27 2 28 2...

Page 38: ...AR PIN B 17 1 H425240 DOUBLE SPROCKET 19 35 8 35 18 1 H425241 DOUBLE SPROCKET 19 35 8 40 19 1 H425255 AL425 435 LIMIT SWITCH SPACER 20 1 H425262 BUSHING BRONZE 1 2 ID x 5 8 OD x 5 8 OAL 21 1 H425263 B...

Page 39: ...15CC AL825 AL825CC AL835 Hybrid Installation Owner s Manual 2014 PART OF WIRING HARNESS 1 1 2 1 3 1 6 1 7 2 8 1 9 1 4 1 5 1 11 4 12 4 13 3 14 1 15 1 16 1 17 1 18 1 19 1 23 1 24 1 25 3 26 2 27 5 28 1 2...

Page 40: ...www harmar com 800 833 0478 40 Electrical SECTION 2 INSTALLER...

Page 41: ...lation Owner s Manual 2017 41 TEC00037 2016FEB20 P N 630 00053 Rev A Service Notes SECTION 2 INSTALLER Service Description Service Date Performed By Service Description Service Date Performed By Servi...

Page 42: ...ww harmar com 800 833 0478 42 Service Notes SECTION 2 INSTALLER Service Description Service Date Performed By Service Description Service Date Performed By Service Description Service Date Performed B...

Page 43: ...ernet access Yes No i purchased my harmar lift because of Style Appearance Harmar Representative Previous Experience Ease of Use Recommendation Price Value Friend or Acquaintance Saw Harmar product so...

Page 44: ...r com 800 833 0478 2075 47th Street Sarasota Florida 34234 2014 HARMAR MKT IOM AL815CC 825 825CC 835 29Jun17 Part Number 000 0000 00 Rev DWG Truck Lifts AL815CC AL825 AL825CC AL835 Installation Owner...

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