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19

P68 Pellet Stove

Manual  Start  uP

helpful hints

1. Fines are small pieces of broken pellets (sawdust). Fines do not 

flow easily and often build up on the hopper funnel bottom angles. 

You can push these fines into the feeder opening and then fill the 

hopper with pellets. As the system works, they will be burned. Or 

you  can  clean  them  out  before  filling  the  hopper.As  the  system 

works, they will be burned.

2. The "TEST" cycle will operate the feeder motor for exactly one 

minute. Turning to "TEST" again and again may purge too much 

fuel into the burn pot causing excessive smoke on start-up.

3. The firebox low pressure switch and the hopper lid position switch 

will not allow the auger motor or the igniter element to operate if the 

hopper, view door or the ash pan door are open.

4. Adjust Feed Rate. If this is your first fire or you are trying different 

pellets, set the feed adjuster to #4, Fig. 19. This is a conservative 

number and will probably need to be increased. After you know a 

feed rate setting that works well, use that setting. Remember, if your 

feed rate is too high you may waste fuel.

5. This is usually a weekly maintenance procedure. Cleaning the 

burn pot with the scraper with a small amount of new fuel in the 

bottom is not a problem. First, scrape the ashes on the front of the 

burn pot into the ash pan. Then, scrape the top surface of the burn 

pot downward into the base of the burn pot. When the stove is 

ignited these scrapings will be pushed out by the feeder and burned.

6. The ash pan can hold the ashes from approximately 1 ton of 

premium fuel. This means the ashes will only need to be emptied 

a few times a year.

7.  Setting  the  feed  adjuster  #  for  maximum  burn:  With  the  unit 

burning in "AUTO", turn to "Stove Mode" and put the fan on "H". 

Set the Temperature Dial to #7. Allow the unit to burn for about 30 

minutes and check ash on front of burn pot. Fig. 21. If the ash line 

is larger than 1", turn the feed adjuster from #3 to #4. Allow another 

30 minutes of burn time and check again. If , at #6 setting, a 1" or 

less ash bed is not obtainable, it is not a problem. The 1" ash bed 

is only at maximum burn rate and at most normal settings the ash 

bed will be larger.

Fig. 20

Fig. 19

Fig. 21

1"

See Hint #7.

Manual "cold" Start

do  not  uSe  cheMicalS  or  FluidS  to  Start 

the  Fire.  For  eXaMPle:  never  uSe  gaSoline, 

gaSoline-tyPe  lantern  Fuel,  KeroSene, 

charcoal lighter Fluid, or SiMilar liQuidS to 

Start or "FreShen uP" a Fire in thiS heater. 

KeeP all  Such  liQuidS  Well aWay  FroM  the 

heater While it iS in uSe.

caution

igniter Switch to "Manual"

Make sure the unit is plugged into a 120 VAC, 60 HZ 

electrical source. 

iMPortant: 

To avoid unwanted smoke, Be sure there 

is no fuel or other combustibles in the ash pan prior to 

lighting. 

Keep  all  doors  closed  during  operation.  Maintain  all 

seals and gaskets in good condition.

Use only the burn pot, as supplied in the firebox, to 

support or contain the burning fuel. No other form of 

grate or rack is permitted. 

1. turn Feed adjuSter to the desired feed rate

No. 4 is good for most pellets.

4

2. turn the Mode Selector to “oFF” and then 

to the desired mode.

 This will reset the control and 

start the combustion motor.

3.  turn  the  teMPerature  dial  to  the  desired 

setting.

4. clean the burn pot with the scraper, if necessary.

5

5. Fill the burn pot with pellets, only level with front 

edge.

 (Do Not Over Fill).

note:  if  an  automatic  ignition  was  attempted  - 

be sure to give the appliance at least 30 minutes 

of  cooling  time  before  proceeding  with  these 

instructions.
6. add starting gel on top of the pellets.

 Stir the gel 

into pellets for faster lighting.

See caution beloW.

 The use of a starting gel that 

is commercially marketed for use with pellet stoves 

is permitted 

only

 when performing a cold start. Also 

be sure to perform the above steps in sequence to 

ensure combustion blower operation before applying 

the  starting  gel.  Follow  the  starter  manufacturer's 

instructions for proper application.

7. light the starting gel with a match, and close the 

door.  

Operation will begin when the fire reaches the 

proper temperature.

3

8. Fill the hopper with pellets and remove ashes as 

required.

1, 6

Summary of Contents for P68

Page 1: ...A SUITABLE FOR INSTALLATION IN MOBILE HOMES IF THIS pellet STOVE IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLLOW INSTALLATION DIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIA...

Page 2: ......

Page 3: ...sp ci ques locales concernant les pr cautions requises lors de la travers e d un mur ou d un plafond Contr ler et nettoyer fr quemment tout le systeme d evacuation des fum es conform ment aux recomma...

Page 4: ...stove design technology and manufacturing This 68 000 BTU stove has the highest output smartest controls widest heating range and minimal maintenance The P68 s huge output is managed by a microproces...

Page 5: ...ating season and at the end of each winter for the stove to work efficiently See cleaning instructions on page 23 Mobile Manufactured Home Standards Do Not Allow Installation In Rooms Designated For S...

Page 6: ...above the burnpot Flame Guide Install the cast iron flame guide on top of the burn pot Make sure that the flame guide is fully seated on the vertical sides of the burn pot and that the back of the gui...

Page 7: ...check for possible restrictions or the need for outside air see page 10 For more information on the draft test procedure refer to Page 21 Mobile Home Installation When installing this unit in a mobile...

Page 8: ...hin 3 feet 90 cm above a gas meter regulator assembly when measured from the horizontal center line of the regulator 1 I The clearance to service regulator vent outlet must be a minimum of 6 feet 1 J...

Page 9: ...is not achieved For this reason and the fact that the P68 operates with a positive vent pressure we specify that the joints also be sealed with high temp RTV silicone Aluminum tape can also be used f...

Page 10: ...he flue outlet is more than 12 from the inlet cover The maximum length run of this pipe is 15 feet If a longer run is needed the size must be increased to 3 Inlet cover part number 1 10 08542 should b...

Page 11: ...throughs 1 Preferred method This method provides excellent venting for normal operation and allows the stove to be installed closest to the wall Two inches from the wall is safe however four inches a...

Page 12: ...draft in the event of a power failure If the chimney condition is questionable you may want to install a liner as in method 6 The chimney should be inspected and cleaned before installing your stove I...

Page 13: ...used by the manufacturer Pipe size should be increased to 4 using this method Chimney must be of a type suitable for use with solid fuel 7 Installing into an existing chimney This method provides exce...

Page 14: ...ell in the room in the event of power failure Min above ground level 18 Venting Fig 15 Fig 14 PL vent manufacturer s firestop spacer and support See Page 7 for corner installation clearances Storm col...

Page 15: ...lect either Auto or Manual modes for the igniter using the igniter toggle switch When the toggle switch is in the Auto position the igniter located inside the burn pot is ready to automatically light...

Page 16: ...and smoke will escape through window and door gaskets When the igniter toggle switch is set to manual in this mode the distribution blower will not turn on with a temperature dial setting from 1 to 5...

Page 17: ...n to Stove Mode and put the fan on H Set the Temperature Dial to 7 Allow the unit to burn for about 30 minutes and check ash on front of burn pot Fig 18 If the ash line is larger than 1 turn the feed...

Page 18: ...e The advantage of this mode is to allow the operator to have a large viewing fire without blowing extra heat into the room During operation with the temperature dial set at 4 or less the distribution...

Page 19: ...r 30 minutes of burn time and check again If at 6 setting a 1 or less ash bed is not obtainable it is not a problem The 1 ash bed is only at maximum burn rate and at most normal settings the ash bed w...

Page 20: ...icate errors listed below Indicates power to distribution blower Status light error messages 3 Blinks Indicates an incomplete ESP circuit or that the ESP Exhaust Sensing Probe Has gone out of range a...

Page 21: ...to operate Combustion Motor Speed Control Low draft only set point The small straight screwdriver slot is plastic therefore the unit can be adjusted while in operation Fig 22 Fig 23 A simple draft te...

Page 22: ...room air being drawn into the distribution fan NOTE Distances of more than 25 feet from the unit or in another room are not recommended The room sensor is essential for the P68 s excellent efficiency...

Page 23: ...is cold and shut down when removing ash pan 1 Pull on latch handle and remove ash pan Use ash pan handle to carry and dispose of ashes 2 Slide the ash pan back into the stove and latch the door by pu...

Page 24: ...out plate Latch open with blower cover partly removed Burn pot clean out is open Latch closed with blower cover in place Burn pot clean out is closed Fig 29 Fig 28 ESP Probe 5 Open burn pot clean out...

Page 25: ...lated male female wire connectors These connections between the hot leads the wires inside the burn pot and the cold leads the wires from the control board are always pulled to the inside rear of the...

Page 26: ...the gasket channel should be free of all loose particles The gasket cement used to hold the gasket in place is RTV HIGH TEMPERATURE silicone Put a bead of RTV silicone in the bottom of the gasket chan...

Page 27: ...tainers and screws Apply the gasket material to the face of the new glass Lay the glass into the door making sure that the glass is contained within the channels and raised areas of the door itself La...

Page 28: ...el in hopper 2 Draft is too low blocked flue 3 Something is restricting fuel flow 4 Hopper lid not closed properly 5 Feed motor or combustion blower has failed SMOKE IS VISIBLE COMING OUT OF VENT 1 Ai...

Page 29: ...tends to cool the appliance thus robbing heat from your home Damp pellet fuel could turn back into sawdust which does not flow properly through the feed system Size Pellets are either 1 4 inch or 5 1...

Page 30: ...auge steel This is the minimum size for floor protection with this unit Part 1 00 06727 Hopper Extension The hopper extension allows you to put more pellet fuel in the hopper and extends burn time on...

Page 31: ...for samples The Brushed Stainless deer cutout pictured below is another option available This cutout reveals the color of the stove through the cut out shapes On the rear of the stove hopper there is...

Page 32: ...UND P O W E R C O R D 1 8 3 R U B B E R C O R D WHITE GREEN BLUE GREEN WHITE RED MALE FEMALE CONNECTIONS BROWN WHITE N O CONTACTS MALE FEMALE CONNECTIONS LT BLUE LT BLUE INSIDE BURNPOT IGNITER ELEMENT...

Page 33: ...o 2 or 3 Set temperature knob to desired amount Turn mode selector knob onto Room Temp mode After the fire has lit watch that the fuel does not feed too fast that it pushes the red glowing fuel bed of...

Page 34: ...continued operation Your appliance will recognize when power is restored What happens depends on ESP temperature and whether it is equipped with automatic ignition in automatic setting units equipped...

Page 35: ...home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occ...

Page 36: ...as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated...

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Page 42: ...42 P68 Pellet Stove Service Maintenance Log...

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Page 44: ...00 Recycled Paper At Harman we build each product to a standard not a price Signature of Boxer Your premium quality hearth product designed and assembled by the experienced and skilled members at Harm...

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