Harman P68 Installation And Operating Manual Download Page 28

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P68 Pellet Stove

Stove doeS not Feed

1. No fuel in hopper.

2. Firebox draft may be too low for sensing switch in 

feeder circuit to operate. 

check for closed doors

loose or missing gasket on doors or hopper lid.

3. Hopper lid must contact the lid position switch.

4. Feed motor will not run until the ESP control senses 

a certain temperature. Maybe you did not put enough 

fuel or starting gel in the burn pot before manually 

lighting the fire.

5. Restriction in the hopper or feeder. Remove all fuel 

and examine. Clear the obstruction.

6. Feed motor has failed.

Partially burned PelletS

1. Feed rate too high.

2. Poor air to fuel mixture. (Check burn pot clean-out 

cover and air intake).

3. Burn pot or heat exchanger tubes may need  to 

be cleaned.

4. Combination of all the above.

5. 

#6  status  blink

: A  6  blink  control  board  status 

indication is caused by poor or incomplete combus-

tion. The  circuit  board  has  the  ability  to  track  the 

combustion through feed settings and ESP tempera-

tures. When the control board has calculated poor or 

incomplete combustion, it will shut down the unit as 

a safety feature. (Poor or incomplete combustion is a 

contributor of creosote which may cause a chimney 

fire)

A 6 blink status may be caused by several things:

1. Blocked or partially blocked flue.

2. Blocked or partially blocked inlet air.

 

a. Backdraft damper on the inlet pipe may be 

stuck closed.

 

b. If outside air is installed, the inlet cover may 

be blocked.

3. The air chamber under the burnpot may be filled 

with fines and small bits of ash.

4. The holes in the burnpot may be getting filled with 

ash or carbon buildup.

5. Combustion blower fan blades may need cleaned.

6. Fuel restrictions as noted above.

SMoKe SMell

Seal  the  vent  pipe  joints  and  connection  to  stove 

with silicone. The exhaust vent is the only part of the 

system that is under positive pressure.

Fire haS gone out- check for status light.

1. No fuel in hopper.

2. Draft is too low, blocked flue.

3. Something is restricting fuel flow.

4. Hopper lid not closed properly.

5. Feed motor or combustion blower has failed.

SMoKe iS viSible coMing out oF vent

1. Air-fuel ratio is too rich.

A. Feed rate too high.

B. Draft too low caused by a gasket leak.

loW heat outPut

1. Feed rate too low

2. Draft too low because of gasket leak.

3. Poor quality or damp pellets

4. Combination of 1 and 2.

trouble-Shooting

cleaning burn Pot

Whenever  your  stove  is  not  burning,  take  the 

opportunity to scrape the burn pot to remove carbon 

buildup. A  vacuum  cleaner  is  handy  to  remove  the 

residue. 

be  sure  the  stove  is  cold  if  you  use  a 

vacuum.

Carbon buildup can be scraped loose with the fire 

burning using the special tool provided with your stove. 

Scrape the floor and sides of the burn pot. The carbon 

will be pushed out by the incoming fuel. Always wear 

gloves to do this.

removing ashes

Turn the Temp Dial to number 1 approximately 30 

minutes  before  removing  ashes. This  will  result  in  a 

cooler stove and ash pan.

Maximum  Feed Adjuster  settings  are  not  needed 

in  most  cases.  Operating  in  the  normal  range  (#4) 

is  recommended  when  maximum  heat  output  is  not 

required. The ESP prevents the stove from being over-

fired.

Keep the stove free of dust and dirt.

helpful hints

Fuel

Pellet fuels are put into 3 categories in terms of ash 

content. Premium at 1% or less, Standard at 3% or less  

and all others at 3% or more.

The  P68  is  capable  of  burning  all  3  categories  of 

pellets due to a patented feeder and burn pot system.

It should be noted, however, that higher ash content 

will  require  more  frequent  ash  removal,  scraping  of 

the burn pot, and may provide less BTU's per pound. 

Normally, standard and high ash pellets cost less than 

premium pellets and can be cost effective when burned 

in the P68.

The moisture content of pellets must not exceed 8%. 

Corn should be 15% or less. Higher moisture will rob 

BTU's and may not burn properly.

Pellet  fuel  should 

not 

be  stored  within  the  stove 

installation clearances or within the space required for 

charging and ash removal. See Page 7.

Summary of Contents for P68

Page 1: ...A SUITABLE FOR INSTALLATION IN MOBILE HOMES IF THIS pellet STOVE IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLLOW INSTALLATION DIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIA...

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Page 3: ...sp ci ques locales concernant les pr cautions requises lors de la travers e d un mur ou d un plafond Contr ler et nettoyer fr quemment tout le systeme d evacuation des fum es conform ment aux recomma...

Page 4: ...stove design technology and manufacturing This 68 000 BTU stove has the highest output smartest controls widest heating range and minimal maintenance The P68 s huge output is managed by a microproces...

Page 5: ...ating season and at the end of each winter for the stove to work efficiently See cleaning instructions on page 23 Mobile Manufactured Home Standards Do Not Allow Installation In Rooms Designated For S...

Page 6: ...above the burnpot Flame Guide Install the cast iron flame guide on top of the burn pot Make sure that the flame guide is fully seated on the vertical sides of the burn pot and that the back of the gui...

Page 7: ...check for possible restrictions or the need for outside air see page 10 For more information on the draft test procedure refer to Page 21 Mobile Home Installation When installing this unit in a mobile...

Page 8: ...hin 3 feet 90 cm above a gas meter regulator assembly when measured from the horizontal center line of the regulator 1 I The clearance to service regulator vent outlet must be a minimum of 6 feet 1 J...

Page 9: ...is not achieved For this reason and the fact that the P68 operates with a positive vent pressure we specify that the joints also be sealed with high temp RTV silicone Aluminum tape can also be used f...

Page 10: ...he flue outlet is more than 12 from the inlet cover The maximum length run of this pipe is 15 feet If a longer run is needed the size must be increased to 3 Inlet cover part number 1 10 08542 should b...

Page 11: ...throughs 1 Preferred method This method provides excellent venting for normal operation and allows the stove to be installed closest to the wall Two inches from the wall is safe however four inches a...

Page 12: ...draft in the event of a power failure If the chimney condition is questionable you may want to install a liner as in method 6 The chimney should be inspected and cleaned before installing your stove I...

Page 13: ...used by the manufacturer Pipe size should be increased to 4 using this method Chimney must be of a type suitable for use with solid fuel 7 Installing into an existing chimney This method provides exce...

Page 14: ...ell in the room in the event of power failure Min above ground level 18 Venting Fig 15 Fig 14 PL vent manufacturer s firestop spacer and support See Page 7 for corner installation clearances Storm col...

Page 15: ...lect either Auto or Manual modes for the igniter using the igniter toggle switch When the toggle switch is in the Auto position the igniter located inside the burn pot is ready to automatically light...

Page 16: ...and smoke will escape through window and door gaskets When the igniter toggle switch is set to manual in this mode the distribution blower will not turn on with a temperature dial setting from 1 to 5...

Page 17: ...n to Stove Mode and put the fan on H Set the Temperature Dial to 7 Allow the unit to burn for about 30 minutes and check ash on front of burn pot Fig 18 If the ash line is larger than 1 turn the feed...

Page 18: ...e The advantage of this mode is to allow the operator to have a large viewing fire without blowing extra heat into the room During operation with the temperature dial set at 4 or less the distribution...

Page 19: ...r 30 minutes of burn time and check again If at 6 setting a 1 or less ash bed is not obtainable it is not a problem The 1 ash bed is only at maximum burn rate and at most normal settings the ash bed w...

Page 20: ...icate errors listed below Indicates power to distribution blower Status light error messages 3 Blinks Indicates an incomplete ESP circuit or that the ESP Exhaust Sensing Probe Has gone out of range a...

Page 21: ...to operate Combustion Motor Speed Control Low draft only set point The small straight screwdriver slot is plastic therefore the unit can be adjusted while in operation Fig 22 Fig 23 A simple draft te...

Page 22: ...room air being drawn into the distribution fan NOTE Distances of more than 25 feet from the unit or in another room are not recommended The room sensor is essential for the P68 s excellent efficiency...

Page 23: ...is cold and shut down when removing ash pan 1 Pull on latch handle and remove ash pan Use ash pan handle to carry and dispose of ashes 2 Slide the ash pan back into the stove and latch the door by pu...

Page 24: ...out plate Latch open with blower cover partly removed Burn pot clean out is open Latch closed with blower cover in place Burn pot clean out is closed Fig 29 Fig 28 ESP Probe 5 Open burn pot clean out...

Page 25: ...lated male female wire connectors These connections between the hot leads the wires inside the burn pot and the cold leads the wires from the control board are always pulled to the inside rear of the...

Page 26: ...the gasket channel should be free of all loose particles The gasket cement used to hold the gasket in place is RTV HIGH TEMPERATURE silicone Put a bead of RTV silicone in the bottom of the gasket chan...

Page 27: ...tainers and screws Apply the gasket material to the face of the new glass Lay the glass into the door making sure that the glass is contained within the channels and raised areas of the door itself La...

Page 28: ...el in hopper 2 Draft is too low blocked flue 3 Something is restricting fuel flow 4 Hopper lid not closed properly 5 Feed motor or combustion blower has failed SMOKE IS VISIBLE COMING OUT OF VENT 1 Ai...

Page 29: ...tends to cool the appliance thus robbing heat from your home Damp pellet fuel could turn back into sawdust which does not flow properly through the feed system Size Pellets are either 1 4 inch or 5 1...

Page 30: ...auge steel This is the minimum size for floor protection with this unit Part 1 00 06727 Hopper Extension The hopper extension allows you to put more pellet fuel in the hopper and extends burn time on...

Page 31: ...for samples The Brushed Stainless deer cutout pictured below is another option available This cutout reveals the color of the stove through the cut out shapes On the rear of the stove hopper there is...

Page 32: ...UND P O W E R C O R D 1 8 3 R U B B E R C O R D WHITE GREEN BLUE GREEN WHITE RED MALE FEMALE CONNECTIONS BROWN WHITE N O CONTACTS MALE FEMALE CONNECTIONS LT BLUE LT BLUE INSIDE BURNPOT IGNITER ELEMENT...

Page 33: ...o 2 or 3 Set temperature knob to desired amount Turn mode selector knob onto Room Temp mode After the fire has lit watch that the fuel does not feed too fast that it pushes the red glowing fuel bed of...

Page 34: ...continued operation Your appliance will recognize when power is restored What happens depends on ESP temperature and whether it is equipped with automatic ignition in automatic setting units equipped...

Page 35: ...home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occ...

Page 36: ...as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated...

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Page 42: ...42 P68 Pellet Stove Service Maintenance Log...

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Page 44: ...00 Recycled Paper At Harman we build each product to a standard not a price Signature of Boxer Your premium quality hearth product designed and assembled by the experienced and skilled members at Harm...

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