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Item 63785 
        

11. 

Exposure to welding or cutting exhaust 
fumes can increase the risk of developing 
certain cancers, such as cancer of the 
larynx and lung cancer.

  Also, some diseases 

that may be linked to exposure to welding 
or plasma cutting exhaust fumes are:
• 

Early onset of Parkinson’s Disease

• 

Heart disease 

• 

Ulcers

• 

Damage to the reproductive organs

• 

Inflammation of the small intestine or stomach 

• 

Kidney damage

• 

Respiratory diseases such as emphysema, 
bronchitis, or pneumonia

Use natural or forced air ventilation and wear 
a respirator approved by NIOSH to protect 
against the fumes produced to reduce the 
risk of developing the above illnesses.

12. 

Do not use near degreasing or 
painting operations.

13. 

Keep head out of fumes.  

Do not breathe exhaust fumes.

14. 

Use enough ventilation, exhaust at arc, or 
both, to keep fumes and gases from breathing 
zone and general area.  

If engineering controls 

are not feasible, use an approved respirator.

15. 

Work in a confined area only if it 
is well-ventilated, or while wearing 
an air-supplied respirator.

16. 

Have a recognized specialist in 
Industrial Hygiene or Environmental Services 
check the operation and air quality 
and make recommendations 
for the specific welding situation.  

Follow OSHA guidelines for 
Permissible Exposure Limits (PEL’s) and 
the American Conference of Governmental 
Industrial Hygienists recommendations for 
Threshold Limit Values (TLV’s) for fumes and gases.

17. 

Wear ANSI-approved welding eye protection 
featuring at least a number 10 shade lens rating.

18. 

Wear leather leggings, fire resistant shoes 
or boots during use.  

Do not wear pants with 

cuffs, shirts with open pockets, or any clothing 
that can catch and hold molten metal or sparks.

19. 

Keep clothing free of grease, oil, 
solvents, or any flammable substances.  

Wear dry, insulating gloves and protective clothing.

20. 

Wear an approved head covering to protect 
the head and neck. 

Use aprons, cape, sleeves, 

shoulder covers, and bibs designed and 
approved for welding and cutting procedures.

21. 

Wear an approved welding jacket or long sleeves 
to protect forearms from radiation burns. 

22. 

When welding/cutting overhead or in confined 
spaces, wear flame resistant ear plugs or 
ear muffs to keep sparks out of ears.

23. 

Turn off, disconnect power, and 
discharge electrode to ground before 
setting down torch/electrode holder and 
before installing TIG torch to welder.

24. 

Turn off, disconnect power, and 
discharge electrode to ground before setting 
down torch/electrode holder and before service.

25. 

Do not touch energized electrical parts.  

Wear dry, insulating gloves. Do not touch electrode 
holder, electrode, welding torch, or welding wire with 
bare hand. Do not wear wet or damaged gloves.

26. 

Do not use near water or damp objects.

27. 

People with pacemakers should consult their 

physician(s) before use.  

Electromagnetic fields 

in close proximity to heart pacemaker could cause 
pacemaker interference or pacemaker failure.

28. 

Do not expose welders to rain or wet conditions.   

Water entering a welder will increase 
the risk of electric shock.

29. 

Do not use outdoors.

30. 

Insulate yourself from the workpiece and ground. 

Use nonflammable, dry insulating material if possible, 
or use dry rubber mats, dry wood or plywood, or 
other dry insulating material large enough to cover 
your full area of contact with the work or ground.

31. 

Clear away or protect flammable objects.   

Remove or make safe all combustible materials for a 
radius of 35 feet (10 meters) around the work area.   
Use a fire resistant material to cover or block all open 
doorways, windows, cracks, and other openings.

32. 

Keep ABC-type fire extinguisher near 
work area and know how to use it.

33. 

Maintain a safe working environment.   

Keep the work area well lit.   
Make sure there is adequate surrounding workspace.  
Keep the work area free of obstructions, 
grease, oil, trash, and other debris.

34. 

Do not operate welders in atmospheres 
containing dangerously reactive or 
flammable liquids, gases, vapors, or dust.  

Provide adequate ventilation in work areas 
to prevent accumulation of such substances.  

Welders create sparks which may ignite flammable 
substances or make reactive fumes toxic.

Summary of Contents for vulcan 63785

Page 1: ...safe and dry place for future reference 17e When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyrigh...

Page 2: ...If it falls while plugged in severe injury electric shock or fire may result 4 Do not overreach Keep proper footing and balance at all times 5 Stay alert watch what you are doing and use common sense...

Page 3: ...bibs designed and approved for welding and cutting procedures 21 Wear an approved welding jacket or long sleeves to protect forearms from radiation burns 22 When welding cutting overhead or in confin...

Page 4: ...tents when heated can produce flammable or explosive vapors Clean and purge containers before applying heat Vent closed containers including castings before preheating welding or cutting 40 Unplug bef...

Page 5: ...ch hose 4 Position rubber sleeve so that ridges align with grooves on DINSE Connector 5 Slide rubber sleeve over DINSE Connector leaving only the end exposed Apply enough force to lock rubber sleeve o...

Page 6: ...kwise all the way to lock in place c Insert the Foot Pedal Cable through hole on Welder front and connect to the Foot Pedal Socket inside the machine Secure by turning collar clockwise until tight d P...

Page 7: ...IG 165 TIG Torch Ground Clamp Negative Socket Foot Pedal Socket Positive Socket Foot Pedal TIG Torch Ground Clamp Negative Socket Foot Pedal Socket Positive Socket Foot Pedal 3 For connecting Shieldin...

Page 8: ...ose its valve until it is loose then thread Regulator onto cylinder and wrench tighten connection 4 Connect Gas Hose a OMNIPRO 220 Connect Shielding Gas Hose on TIG Torch Cable Connector to the Regula...

Page 9: ...t of Torch Pulling it from rear will damage Collet and create burrs on Electrode 3 If Electrode has dulled or been otherwise contaminated use pliers or a suitable tool to grip the Electrode above the...

Page 10: ...he front of the Torch 4 Make sure Ceramic Nozzle size is appropriate for application 5 Thread Ceramic Nozzle onto Collet Body 6 Insert Collet into back of Torch and into Collet Body 7 Insert Tungsten...

Page 11: ...tive surface and allow all parts of the Welder to cool thoroughly before service 1 BEFORE EACH USE inspect the general condition of the Torch Check for loose hardware misalignment or binding of moving...

Page 12: ...property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages s...

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