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Item 63785 

        

Assemble TIG Torch

1.  Consult Settings Chart, on top of Welder, to 

determine proper Tungsten Electrode size to be 
used with thickness of material to be welded.

2.  Match Collet and Collet Body sizes 

to Tungsten Electrode size.

3.  Thread Collet Body into the front of the Torch.

4.  Make sure Ceramic Nozzle size is 

appropriate for application.

5.  Thread Ceramic Nozzle onto Collet Body. 

6.  Insert Collet into back of Torch and into Collet Body. 

7.  Insert Tungsten Electrode into Collet on front of Torch.

8.  Lock Electrode in place with Back Cap. 

Electrode should protrude 1/8" to 1/4" 
beyond the Ceramic Nozzle.

Collet 
Body

Ceramic 
Nozzle

Collet

Back Cap

Insert tungsten 
Electrode here.

9. 

Refer to welder manual for instruction 
on basic TIG/Stick welding techniques 
and safety practices.

Summary of Contents for vulcan 63785

Page 1: ...safe and dry place for future reference 17e When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyrigh...

Page 2: ...If it falls while plugged in severe injury electric shock or fire may result 4 Do not overreach Keep proper footing and balance at all times 5 Stay alert watch what you are doing and use common sense...

Page 3: ...bibs designed and approved for welding and cutting procedures 21 Wear an approved welding jacket or long sleeves to protect forearms from radiation burns 22 When welding cutting overhead or in confin...

Page 4: ...tents when heated can produce flammable or explosive vapors Clean and purge containers before applying heat Vent closed containers including castings before preheating welding or cutting 40 Unplug bef...

Page 5: ...ch hose 4 Position rubber sleeve so that ridges align with grooves on DINSE Connector 5 Slide rubber sleeve over DINSE Connector leaving only the end exposed Apply enough force to lock rubber sleeve o...

Page 6: ...kwise all the way to lock in place c Insert the Foot Pedal Cable through hole on Welder front and connect to the Foot Pedal Socket inside the machine Secure by turning collar clockwise until tight d P...

Page 7: ...IG 165 TIG Torch Ground Clamp Negative Socket Foot Pedal Socket Positive Socket Foot Pedal TIG Torch Ground Clamp Negative Socket Foot Pedal Socket Positive Socket Foot Pedal 3 For connecting Shieldin...

Page 8: ...ose its valve until it is loose then thread Regulator onto cylinder and wrench tighten connection 4 Connect Gas Hose a OMNIPRO 220 Connect Shielding Gas Hose on TIG Torch Cable Connector to the Regula...

Page 9: ...t of Torch Pulling it from rear will damage Collet and create burrs on Electrode 3 If Electrode has dulled or been otherwise contaminated use pliers or a suitable tool to grip the Electrode above the...

Page 10: ...he front of the Torch 4 Make sure Ceramic Nozzle size is appropriate for application 5 Thread Ceramic Nozzle onto Collet Body 6 Insert Collet into back of Torch and into Collet Body 7 Insert Tungsten...

Page 11: ...tive surface and allow all parts of the Welder to cool thoroughly before service 1 BEFORE EACH USE inspect the general condition of the Torch Check for loose hardware misalignment or binding of moving...

Page 12: ...property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages s...

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