Happ HAPP 95 Instruction And Maintenance Download Page 3 | Manualshive

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Two post hydraulic lift HAPP 95

© 2013 HAPP Australia Pty Ltd

Version 9

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11.1 Limit switch wiring .............................................................................................................................................. 30

11.2 Electrical wiring – AS3000 .................................................................................................................................. 31

11.3 Exploded Drawing ............................................................................................................................................... 32

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Summary of Contents for HAPP 95

Page 1: ...Two post hydraulic lift HAPP 95 2013 HAPP Australia Pty Ltd Version 9 Page 1 Instructions and Maintenance Happ95 Two post lift...

Page 2: ...g of packages 11 3 4 Delivery and check of packages 11 4 Installation 11 4 1 Space required 11 4 2 Installation steps 12 5 Hoist Operation 13 5 1 Operating procedure points 14 5 1 1 Pre operation chec...

Page 3: ...Two post hydraulic lift HAPP 95 2013 HAPP Australia Pty Ltd Version 9 Page 3 11 1 Limit switch wiring 30 11 2 Electrical wiring AS3000 31 11 3 Exploded Drawing 32...

Page 4: ...ves using emery paper or equivalent sanding paper to smooth the column surface Whilst this is a simple step it is definitely worth being performed as a preventative measure Electrical wiring Follow el...

Page 5: ...res plus earth to the limit switch Further instructions are provided in the electrical section of this document A 4amp inline fuse must be installed into the wiring to the limit switch HAPP have inlin...

Page 6: ...sonal injury Failure to comply with instructions could result in property damage Important information 1 3 Intended Use The lift is designed for the safe lifting of automotive vehicles and forbidding...

Page 7: ...nly use the vehicle manufacturer s recommended lift points After positioning the vehicle apply the parking brake Use caution when removing or installing heavy components center of gravity displacement...

Page 8: ...aint Once the lift is raised the arm restraints are locked automatically to avoid any swivel under load They are not designed to take load arms should always contact flag surfaces 1 7 5 Pressure Relie...

Page 9: ...Clear floor Clear overhead Capacity 3000kg Lifting time 55s Descent time 20s Max lifting height 1750mm Min lifting height 110mm range of rubber pad 110 169mm adjustable scope for arm 695 920mm 795 11...

Page 10: ...lack of lubrication incorrect operation fair wear and tear are not covered in your warranty To claim warranty Email pictures of item and text description to admin happ com au with claim details we wil...

Page 11: ...t s fragile parts 3 3 Storage and stacking of packages Packages must be stored in a covered place out of direct sunlight and in low humidity at a temperature between 10 C and 40 C 3 4 Delivery and che...

Page 12: ...ements and make certain that the bases of each column are square and aligned with the chalk line Step Two Mounting two columns 1 Drill each anchor hole in the concrete using a rotary hammer drill To a...

Page 13: ...d 2 should connect with two hydraulic cylinders 3 should connect with pump Make sure the funnel used to fill the power unit is clean in summer and winter you should change the oil Step Four Lifting ar...

Page 14: ...amination repairs and maintenance only This hoist is not designed to be used in high moisture environments such as outside areas wash down areas Warranty is covered if used inside for its intended use...

Page 15: ...tenance Ensure checks by competent persons are performed at regular intervals or in the event of any accidental damage Isolate electrical circuits before performing maintenance procedures Change oil e...

Page 16: ...ovided with an automatic arm restraint which unlatches automatically when the lift is in bottom position When the carriages are in a raised position with no load the arm restraint can be disengaged by...

Page 17: ...ce button is released 5 2 3 Vehicle in Raised Position l Observe all accident prevention regulations l Do not allow unauthorized persons to stay under the raised vehicle l Avoid rocking of vehicle l K...

Page 18: ...hop use The lift should be inspected more frequently for severe use applications 6 1 Maintenance schedule Establish a periodic preventive maintenance procedure to ensure trouble free operation and lon...

Page 19: ...points l Slide tracks The slide tracks inside the columns should be lubricated every six months using Wurth dry lube or equivalent or more frequently in case of noise generation During initial wear in...

Page 20: ...manufacturer 7 Trouble shooting Trouble Diagnosis Remedy Motor does not respond to motor button Plug didn t push on Push the plug Main fues defective Replace the main fuses Limit switch connector open...

Page 21: ...l shims underneath until the thread is cleared Once clear the base plate can be lifted in the same manner as for true bolt installations Figure Use of trolley to move Hoist column 8 HAPP 95 operation...

Page 22: ...ement when the hoist pads contact the vehicle every time the vehicle is lifted The hoist has arm locks which are not load bearing but keep the arms in a desired location they do not stop cars from mov...

Page 23: ...l lines The control block is mounted on the rear of the trolley with the oil line leaving the side of the pump as shown below If your pump has its outlet on the other side swap the fitting to be the s...

Page 24: ...8 3 Bleeding air from lines Can be performed by raising the columns and lowering to the lowest position then loosening the fitting to the hose at the base of the column allowing air to be expelled an...

Page 25: ...ne this simple approach it is assumed there is some measured variation and you want to optimize this If oil lines are unbalanced the difference is noticeable quickly You only need to lift up to 500 10...

Page 26: ...different which will not be able to be resolved without definite action from the operator If the vehicle can be safely lowered the carriages can be lowered to their lowest position and the oil volume...

Page 27: ...ing life drain hydraulic fluid and dispose of fluid and other components through the normal industrial scrap route No hazardous materials are used 10 Hydraulic system Schematic Item Name Item Name Ite...

Page 28: ...e can be installed on either side of the control block by swapping the pipe joint for the plug screw on the other side Confirm fittings are tight prior to operation 10 Electrical system The figure bel...

Page 29: ...s not required the connection is bridged insulated and put inside the control box This connector must be covered with insulation tape to provide a 2nd level of insulation if used or two levels of heat...

Page 30: ...1 1 Limit switch wiring Figure Limit switch wiring inside wiring of single phase motor These wires map out to a white connector as shown below Figure Electrical connection to motor This white connecto...

Page 31: ...it switches are available from HAPP if required 11 2 Electrical wiring AS3000 Power wiring will be according to the following Australian standard AS3000 Electricians must remove the top cover and veri...

Page 32: ...Two post hydraulic lift HAPP 95 2013 HAPP Australia Pty Ltd Version 9 Page 32 11 3 Exploded Drawing...

Page 33: ...e hoists are manufactured at the highest standard the installation and operating procedures for any equipment are the responsibility of the owner of the hoist Lift installation and operating condition...

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