Hansen APP08 Operator Installation & Instruction Manual Download Page 4

4

APP-001b
APR 2007

SUCTION LINE

A ¾” (20 mm) suction line should be connected to a 

suction accumulator. See Figure 3. The purger evaporator 
shell temperature sensor is factor y set at 40°F (4°C). To 
allow for temperature transfer losses between the purger 
evaporator and the temperature sensor, the suction 
temperature should be approximately 20°F (–7°C) or 

below. This then switches the AUTO-PURGER Plus from 
its PURGER COOLING DOWN mode to its COLLECTING 

AIR AND WATER mode. For higher suction temperatures, 

consult the factor y.

WATER BUBBLER FILL LINE

An automatic water bubbler flush system is provided with 

the purger. A water line must be connected to the water 
bubbler fill line solenoid valve (D). See Figure 4. The 
connection is ½” FPT. The water supply pressure should 
be 30 – 80 psig (2.1– 5.5 barg).

The clear tube of the water bubbler may become coated 

with mineral deposits after a period of time. These deposits 
can be removed by adding a cup of vinegar to the water 
in the bubbler and cleaning the clear tube through the top 
plastic fitting with the supplied brush. A water conditioning 
filter housing and car tridge are available for abnormally 
hard water.

LOW-PRESSURE PUMPED-LIQUID LINE

A ½” (13 mm) low-pressure pumped-liquid source is 

required for the AUTO-PURGER Plus.  This connection 
should be from the pump discharge of the lowest pressure 
recirculator.  See Figure 3.  This connection should be at a 
location where oil will not be directed into the purger. The 
low-pressure pumped-liquid line feeds makeup liquid as 
required during purging.  The line contains liquid ammonia 
that typically is also contaminated with water which is to 
be removed by the AUTO-PURGER Plus.  The liquid line 
solenoid valve (B) on the AUTO-PURGER Plus closes when 
the AUTO-PURGER Plus is off. See Figure 4.

If the system contains more than one vessel that does not 
feed liquid to any other lower pressure vessel, then separate 
pipes may need to be installed, with corresponding shut-
off valves, so that liquid can periodically be drawn from 
each vessel which may contain water. The liquid pressure 
must be a minimum 15 psi (1.0 bar) higher than the APP 
suction for the liquid to feed properly.

LOW-PRESSURE LIQUID RETURN LINE

A ½” (13 mm) low-pressure liquid return line is required 

for the AUTO-PURGER Plus.  Ammonia vapor from the 
foul gas line is condensed to liquid in the air separator 
chamber.  This condensed liquid ammonia flows to the 
suction accumulator through the low-pressure liquid 
return line. See Figure 3.

AUTO-PURGER PLUS APP PIPING DIAGRAM

Figure 3

TO COMPRESSORS

FROM EVAPORATORS

PUMP
DISCHARGE
LINE

TO SYSTEM

FILL LINE

WATER BUBBLER

DRAIN LINE

WATER BUBBLER

FROM PURGE POINTS

FOUL GAS LINE

LINE

WATER PURGE

VENT LINE

RELIEF VALVE

PUMPED
LIQUID LINE

SUCTION
LINE

LOW PRESSURE
LIQUID RETURN LINE

REFRIGERANT PUMP

OPTIONAL
PIPING

PITCH LINES TOWARD
RECIRCULATOR

AUTO-PURGER
PLUS

SHUT-OFF VALVES
TO SWITCH FROM
MULTIPLE VESSELS

LOWEST PRESSURE

RECIRCULATOR

This drawing is for illustration purposes only
and should not be used for actual engineering
or installation. Not to scale.

Summary of Contents for APP08

Page 1: ...RGER Plus is a totally automatic electronically controlled refrigerant noncondensible gas air and water purger for reducing the energy costs of operating an ammonia refrigeration system All models are...

Page 2: ...circumstances only one point is effectively purged The best practice is to purge each condenser and receiver circuit separately It is extremely important to install purge points at locations sure to b...

Page 3: ...some cases a small high pressure auxiliary receiver is located at the outlet of one or more condensers This receiver should have a purge point at the top Where a high pressure float regulator is used...

Page 4: ...ected into the purger The low pressure pumped liquid line feeds makeup liquid as required during purging The line contains liquid ammonia that typically is also contaminated with water which is to be...

Page 5: ...mps electrical supply on a 15 amp circuit breaker are available All models have a 13 mm knockout on the side of the control cabinet to access the power connection terminal strip Any unused knockout ho...

Page 6: ...connecting shut off valves are open See Figure 4 START UP Make sure all piping electrical connections and settings are complete as described in this bulletin Open the foul gas low pressure pumped liq...

Page 7: ...there are no releases to atmosphere 1 WATER BUBBLER WATER BUBBLER OVERFLOW TUBE FOUL GAS LINE LOW PRESSURE PUMPED LIQUID LINE SUCTION LINE FILL LINE D B C FLOW REGULATOR GAUGE VALVE GAUGE VALVE LIQUI...

Page 8: ...system parameters The operator can switch between the two message types by pressing the esc key Control Console Specifications Display Type Character LCD 4 lines by 20 characters w LED backlight Encl...

Page 9: ...and the temperature of the plate heaters see figure 4 Another press of this key displays the pressures in the low side and the high side of the purger A final press of this key returns the display to...

Page 10: ...follows air purge limit 60 minute limit normal 0 60 min startup 1 nolimit purge point enable 01 1 enable 0 skip 02 1 enable 0 skip 03 1 enable 0 skip 04 1 enable 0 skip 05 1 enable 0 skip 06 1 enable...

Page 11: ...normal 7777 loss of lp liq will appear when the liquid make up solenoid valve has been energized for 30 minutes continuously ERROR HEATER FAULT will be displayed if the heaters are on longer than 4 ho...

Page 12: ...1 psid 07 bar check valve in the water purge line to prevent reverse flow of water into the purger from the customer supplied container The water bubbler fill line has a check valve OPERATION OF PURG...

Page 13: ...URGE GAS GAUGE VALVE WIDE OPEN DURING OPERATION CLOSED FOR SERVICING PURGER PURGE GAS 1 32 0 8 MM DIA METERING ORIFICE 0 07 BAR PURGE GAS TO WATER BUBBLER OR TO CUSTOMER SUPPLIED WATER BOTTLE CHECK VA...

Page 14: ...r fill line valve The purger will pump down in several hours To accelerate the process attach ammonia hoses to the oil drain valves and pump out into a suction line Close the low pressure liquid retur...

Page 15: ...por Trap H5600R Relief Valve 300 psi ELECTRICAL 70 1088 Solenoid Coil DIN plug 115V 50 60 Hz 16 Watt 20 2428 Electric Heater 115V 50 60 Hz 750 Watt 20 2477 Electric Heater 230V 50 60 Hz 750 Watt 20 12...

Page 16: ...ctional pushbutton several times until the pressures are displayed Verify that the high side pressure is greater than 80 psig 5 5 barg Action If the high side pressure displayed is less than 80 psig 5...

Page 17: ...id line plugged strainers or the plastic shipping cap still in the liquid line flange Action Inspect piping for a closed shut off valve Open the shut off valves clean the strainer or remove the shippi...

Page 18: ...18 APP 001b APR 2007 THIS PAGE INTENTIONALLY BLANK...

Page 19: ...ce schedule and the Safety Precautions Sheet supplied with this product Escaping refrigerant can cause injury especially to the eyes and lungs WARRANTY All Hansen products except electronics are guara...

Page 20: ...poration 6827 High Grove Boulevard Burr Ridge Illinois 60527 USA Tel 630 325 1565 Fax 630 325 1572 Toll 800 426 7368 Email info hantech com Web www hantech com USA Asia Europe India Latin America Midd...

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