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Carbon Film  
Installation Instructions 

Page 8 

 

1. 

Electric underfloor heating is designed to run at low temperatures and can have a slightly slower warm-up time than 
conventional heating.  This can be countered by using the features of the programmable thermostat instead of 
switching the system on or off. 

 
2. 

If installed in new buildings and especially conservatories, the heating period may be affected by the moisture con-
tent within the building.  All new floor constructions and new buildings should be fully dried out before fitting wood, 
engineered wood or laminate flooring. 

 
3. 

The carbon film heating system is primarily designed to heat wood, engineered wood or laminate flooring. With such 
materials it is important to control the temperature to which they are heated.  The industry standard for most wood 
flooring products is 27°C.  Be aware that the carbon film heating system is capable of heating above this tempera-
ture and is only limited by the thermostat and the temperatures that it is set to operate to. 

 

Notes

 

Electrical Notes

 

To satisfy the requirements of an acceptable British Standard a double sheathed single core cable to BS.6004 must be 
used under floors. All our cold cables comply to this standard.  

Each individual heating element is designed to accommodate a current carrying capacity of up to 10Amps and should be 
connected 

in parallel 

at the junction box. 

Consideration must be given by the electrical contractor in respect of the individual heating circuit ratings relative to the 
thermostat rating, circuit breakers, interconnecting cable sizing and switched contactors where the load of the heating 
system exceeds the rating of a single thermostat.  Good wiring practice must be observed and the wiring must comply 
with the IEE 16th edition regulations. 

The electrical installation must incorporate a 30mA RCD Protection 

Trouble shooting and FAQ’s

 

Q. 

 

When I perform the resistance test on the heating element I cannot get a reading. 

A. 

Check that the test equipment you are using is set to read 

Ω

 and that both the inner and outer cable insulation 

sheaths have been removed. 

 

Q. 

 

What size cable should be used to connect the thermostat to the junction box? 

A. 

The size of the cable will vary depending upon the electrical load required for the heating system. Therefore this ca-
ble needs to be correctly sized by the electrician. 

 

Q. 

 

The heating elements are slightly too long, can they be cut? 

A. 

Yes. The element should be cut across it’s width, along a clear section, in line with the cutting marks on either edge 
of the element. Once cut, the ends of the copper conductors need to be sealed either re-using the green stickers 
from the end of the off-cut or use electrical insulation tape. 

 

Q. 

 

Can the elements be overlapped? 

A. 

Under no circumstances should the heated areas of the elements be overlapped.  Only the clear spoils at the edge 
of the element can be over lapped 

For help and advice regarding this product, please contact the Floor Heating Helpline: 0870 199 7842 

These instructions are correct at time of writing 

Summary of Contents for Carbon Film

Page 1: ...Page 3 Pre Installation Electrical Provision Page 4 Insulation Underlay Installation Page 5 Carbon Film Installation Under Wood Laminate Flooring Page 8 Notes Trouble shooting Carbon Film Installation...

Page 2: ...ue to their moisture content solid and kiln dried wood floor coverings should be laid but not fixed to allow acclimatisa tion with the heating system energised before final fixing Allowances should be...

Page 3: ...e heating is installed Make the electrical provision as per the diagram Fig 3 The circuit must incorporate a 30mA RCD protection For installations below 13Amp A fused spur or combined spur RCD is reco...

Page 4: ...anley knife or similar Step 2 Leave a gap of approximately 50mm at one edge of the room along where the cold cables are to be run so as to allow them to sit flush under the floor covering when it is l...

Page 5: ...d a coloured outer and a clear inner Carbon Film Installation Under Wood Laminate Flooring Only LIGHT FOOTWARE should be worn Avoid foot traffic on the heating elements and cold tail joints Un pack th...

Page 6: ...Step 7 Step 8 Fig 9 Step 9 Once the cold tails are in position a resistance test needs to be per formed on each individual element for a second time The desired resistance readings for each element ar...

Page 7: ...s being laid a 100micron sheet clear will be provided When fitting Heat Pak over a carbon heating sys tem a 200micron sheet coloured blue has to be used The joints of the sheeting have to overlap by a...

Page 8: ...ectrical contractor in respect of the individual heating circuit ratings relative to the thermostat rating circuit breakers interconnecting cable sizing and switched contactors where the load of the h...

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