Blue Giant LPJ-44 Operator'S Manual Download

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OPERATOR’S MANUAL

LPJ-44 SELF-PROPELLED

PALLET LIFT TRUCK

ISSUE DATE: SEPTEMBER 24, 2020 REV.1.0 (PART # 038-1146EO)

WARNING

Do not operate or service this product unless you have read and fully understand the entire contents of this manual. Failure to do
so may result in property damage, bodily injury or death.

ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN

Summary of Contents for LPJ-44

Page 1: ...BER 24 2020 REV 1 0 PART 038 1146EO WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual Failure to do so may result in property damage bodily injury or death ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN ...

Page 2: ...d brake smoothly Slow down for turns and on uneven or slippery surfaces that could cause truck to slide or overturn Use special care when traveling without load as the risk of overturn may be greater Always look in the direction of travel Keep a clear view and when load interferes with visibility travel with load trailing Take special care when operating on ramps travel slowly and do not travel in...

Page 3: ...LPJ 44 SELF PROPELLED PALLET LIFT TRUCK OPERATOR S MANUAL 3 ISSUE DATE SEPTEMBER 24 2020 REV 1 0 PART 038 1146EO ...

Page 4: ...in with the truck at all times as a handy reference guide to operation Detailed maintenance procedures are found in the service manual for the specific truck model and are to be performed only by a qualified technician For fur ther information on obtaining a com plete parts and service manual see page 21 of this manual The operator who knows his truck will learn to spot problems as they develop Th...

Page 5: ... pallet trucks lift and trans port loads on rigid forks Control for steering braking forward and reverse travel horn lift lower and speed control are all located on the control handle Trucks in this series may vary in load capacity battery arrangement and instrumentation depending on model and options NAME PLATE AND WARNING DECAL Name plate and warning decal loca tions may vary between models but ...

Page 6: ... REV 1 0 PART 038 1146EO 3 2 1 4 5 6 7 8 Top Right Front LPJ 44 Name Plate and Warning Decal Locations Typical ITEM COMPONENT ITEM COMPONENT 1 Forward and Reverse Decal 5 Li Ion Decal 2 Lift Point Decal 6 Caution Decal 3 Name Plate 7 Pinch Hazard Decal 4 Warning Decal 8 Do not stand Decal ...

Page 7: ...ipped with a battery Read and heed the following warning plus any other warnings located near or on the battery An example is shown here ITEM COMPONENT ITEM COMPONENT 1 Control Handle 7 Load Wheels 2 Battery 8 Pump and Motor Assembly 3 Steering Arm 9 Forks 4 Lift Cylinder 10 Top Cover 5 Drive Wheel 11 Charger Cable 6 Emergency Stop Switch WARNING ...

Page 8: ...tween the forks The maxi mum load capacity is reduced when the load center exceeds 1 2 the length of the forks or is not centered between the forks The fork length and wheel base must be adequate for the skid or bin to be handled Note that a truck undergoing speed changes is less stable than a standing truck If you are not sure that the truck can lift a certain load consult your supervisor or the ...

Page 9: ...ance of this truckbyaQUALIFIEDSERVICE TECHNICIAN is required A QUALIFIED SERVICE TECH NICIAN should check the truck monthly for proper lubrication proper fluid levels brake main tenance motor maintenance and other areas specified in the parts and service manual main tenance section If the truck is found to be unsafe and in need of repair or contrib utes to an unsafe condition report it immediately...

Page 10: ...LPJ 44 SELF PROPELLED PALLET LIFT TRUCK OPERATOR S MANUAL 10 ISSUE DATE SEPTEMBER 24 2020 REV 1 0 PART 038 1146EO 10 Sample of Operator Check List ...

Page 11: ...ing brake Check that steering arm raises to upright posi tion when released and brake applies Brakes Check that brakes actuate when steering arm is raised to upright position and when lowered to horizontal position Travel controls Check that speed controls on control handle operate in all speed ranges in forward and reverse and that belly button switch functions Wheels Check drive wheel for flat s...

Page 12: ... it must be charged When the display 2 shows NO BMS the communication with the battery is disconnected and when it shows BMS EER the battery temperature or voltage is unbalanced When display 3 is solid On the interlock switch is open when flash ing the interlock switch is closed and the running time will start The display 4 will normally show the total running time whoever if there is a fault code...

Page 13: ...e Forward and reverse are controlled by rotating the speed control lever as shown The lever is spring loaded to return to neutral when released Fur ther rotation in either direction will progress the truck from slow to maxi mum travel speed To change directions or to stop the truck rotate the speed control lever in the opposite direction The truck will come to a stop and then unless the controls a...

Page 14: ...e control handle does not raise immediately to the vertical position when released the truck should be placed OUT OF SER VICE until it can be inspected by a qualified service technician Parking When parking the truck do not obstruct traffic lanes or aisles 1 Park the truck in its designated parking area 2 Raise the steering arm until vertical to apply parking brake 3 Fully lower forks 4 Remove the...

Page 15: ...by pulling the low ering lever until the load is resting on its own 12 Move the truck back until the forks are clear of the pallet Moving a Disabled Truck Do not attempt to move a disabled truck notify your supervisor or proper authority Battery Charging Using internal charger Proceed as follows 1 Park truck at charging station with forks lowered and turn the key switch off 2 Check the condition o...

Page 16: ...Charger LED Status Indicator NOTE The figure above shows the view of how to plug the chargerintothechargerbase make sure you plug in the bat tery accordingly NOTE When plugging in the battery on the truck make sure that the contact pins on the battery match those on the truck NOTE With a lithium battery it is pos sibletohavesomeattenuation when used in a low tempera ture environment The operat ing...

Page 17: ... this truck unless you have been trained and authorized to do so and have read and understand all warnings and instructions contained in this operator s manual and on this truck R8627 R8628 Do not operate this truck until you have checked its condition Give special attention to wheels horn battery controller lift systems brakes steering mechanism guards and safety devices If you have any questions...

Page 18: ...ED PALLET LIFT TRUCK OPERATOR S MANUAL 18 ISSUE DATE SEPTEMBER 24 2020 REV 1 0 PART 038 1146EO 18 R8629 Walkie Pallet Trucks Operate truck only from walking position R8630 Wear foot protection and keep feet clear of truck ...

Page 19: ...S MANUAL 19 ISSUE DATE SEPTEMBER 24 2020 REV 1 0 PART 038 1146EO 19 R8631 Do not carry passengers R8643 Observe applicable traffic regulations Yield right of way to pedestrians Slow down and sound horn at cross aisles and wherever vision is obstructed ...

Page 20: ...low down for turns and on uneven or slippery surfaces that could cause truck to slide or overturn Use special care when traveling without load as the risk of overturn may be greater R8635 R8636 Always look in direction of travel Keep a clear view and when load interferes with visibility travel with load or lifting mecha nism trailing except when climbing ramps ...

Page 21: ... PART 038 1146EO 21 R8637 Use special care when operating on ramps travel slowly and do not angle or turn Travel with lifting mechanism downhill R8638 Do not handle loads which are higher than load backrest or load backrest extension unless load is secured so that no part of it could fall backward ...

Page 22: ...E SEPTEMBER 24 2020 REV 1 0 PART 038 1146EO 22 When leaving truck neutralize travel control Fully lower lifting mechanism and set brake When leaving truck unat tended also shut off power R8632 When leaving the truck for an extended period of time remove the battery R8633 ...

Page 23: ...SUE DATE SEPTEMBER 24 2020 REV 1 0 PART 038 1146EO 23 NOTICE OBTAINING A PARTS AND SERVICE MANUAL A complete parts and service manual covering this truck is available from Blue Giant To order obtain the serial number of your truck and contact your Blue Giant Dealer ...

Page 24: ...t 1 800 872 2583 f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2020 Corporate 410 Admiral Blvd Mississauga ON Canada L5T 2N6 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Greensboro NC 27409 www bluegiant com ...

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