H&H AI-006 Operation Manual Download Page 2

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AI-006 operation manual

release 12.10.29 R01, HMI version 25, plc version 107>, servo version 102>

P.1 of 44

Table of Contents

Precautions Regarding to Safety

Name Plate

Introduction

Specifications

Features

Identification of Components

Front View
Rear View
Cutter Assembly
Heater Positioning Assembly (Front)
Heater Positioning Assembly (Rear)
Touch Screen Control Panel
Pressure Adjustment Panel
Power ON/OFF Switch

Principle of Seam Sealing

Preparation for Installation

Control Method

Touch Screen Control Panel
Foot Switch
Control Menu Navigation
Pressure Adjustment

Start Up And Shut Down Procedures

Start Up Procedures
Shut Down Procedures

Basic Operation

Procedures of Seam Sealing
Tape Cutting
Tape Loading

Summary of Contents for AI-006

Page 1: ...hk e service hh com hk t 852 24813068 f 852 24813727 Room 1117 11 F Asia Trade Centre 79 Lei Muk Road Kwai Chung N T Hong Kong AI 006 Hot Air Sealing Machine Operation Manual is powered by H H Asia Gr...

Page 2: ...Cutter Assembly Heater Positioning Assembly Front Heater Positioning Assembly Rear Touch Screen Control Panel Pressure Adjustment Panel Power ON OFF Switch Principle of Seam Sealing Preparation for In...

Page 3: ...eed Sealing Quill Latch Foot Hold Differential Speed Electronic Nozzle Position Adjustment Memory Individual Program for Start Middle End of Tape Digital Tensioner Maintenance Preventative Procedures...

Page 4: ...of 44 Precautions Regarding to Safety Please observe these safety tips for a safe efficient and injury free operation of your equipment By strictly following all instructions contained in this manual...

Page 5: ...AI 006 operation manual release 12 10 29 R01 HMI version 25 plc version 107 servo version 102 P 4 of 44 Precautions Regarding to Safety cont...

Page 6: ...AI 006 operation manual release 12 10 29 R01 HMI version 25 plc version 107 servo version 102 P 5 of 44 Name Plate...

Page 7: ...e market today Built on pure digital platform and designed for the professional users AI 006 incorporated many new features that makes seam sealing much easier than before Operators are recommended to...

Page 8: ...W typical Compressed Air 0 4 0 6 Mpa Air Consumption 100 L min max Sealing Speed 1 28 36 60 ft min Nozzle Temperature 50 C 800 C Nozzle Unit 22 0 mm standard other optional Upper Roller Width 25 4 mm...

Page 9: ...ed seam Differential speed for top and bottom rollers ideal for reducing stretch fabric puckering Electronic nozzle positioning adjustment by control panel entries ensuring 100 repeatability Remember...

Page 10: ...lc version 107 servo version 102 P 9 of 44 Identification of Components Front View 1 heater body 2 lower pole 3 adjustable floor stand 4 left foot pedal 5 right foot pedal 6 water filter assembly 7 po...

Page 11: ...servo version 102 P 10 of 44 Identification of Components cont Rear View 1 main electrical box 2 motor driver box 3 electronic positioning controller 4 lower nip roller 5 upper nip roller 6 nozzle pos...

Page 12: ...25 plc version 107 servo version 102 P 11 of 44 Identification of Components cont Cutter Assembly Heater Positioning Assembly front 1 tape clamp 2 tape cutter 3 presser roller 4 tape stabilizer 5 hea...

Page 13: ...elease 12 10 29 R01 HMI version 25 plc version 107 servo version 102 P 12 of 44 Identification of Components cont Heater Positioning Assembly rear 1 hot air deflector 2 air nozzle 3 heater shroud 4 te...

Page 14: ...version 102 P 13 of 44 Identification of Components cont Touch Screen Control Panel Pressure Adjustment Panel 1 heater power outlet 2 touch screen control panel 3 nip roller pressure cylinder speed re...

Page 15: ...AI 006 operation manual release 12 10 29 R01 HMI version 25 plc version 107 servo version 102 P 14 of 44 Identification of Components cont Power ON OFF Switch 1 power ON button 2 power OFF button 1 2...

Page 16: ...ip rollers is called sealing speed During sealing hot air is being blown out from the nozzle The hot air that actually reaches the surface of the tape is a mixture of hot air from the nozzle and surro...

Page 17: ...ls in order to free up all machine movements 4 Connect the power plug to a suitable outlet with at lease 15A capacity 5 Locate the air hose supplied with the machine Connect one end to the inlet of th...

Page 18: ...The design of these pedals is such that they can be operated either individually or in combination to achieve a number of preset tasks by the operator s feet only As a result the operator s hands are...

Page 19: ...Menu Navigation The AI 006 has many parameters that can be adjusted according to the operational situations These parameters are arranged in different menu pages on the touch screen control panel acco...

Page 20: ...Right arrow buttons are for navigating in the operation menu group Down arrow buttons are for navigating in the support menu group Please note that page main is the hub of the menu network so only th...

Page 21: ...djustment To adjust corresponding pressure pull out the adjusting knob by one notch turn the knob clockwise or anti clockwise to increase or decrease the needed pressure accordingly When finished lock...

Page 22: ...p and Shut Down Procedures Both start up and shut down procedures are extremely important to the well being of AI 006 please take steps to follow the procedures described Location of power ON OFF swit...

Page 23: ...e nozzle will use this position as a reference for all nozzle movement At the home position the positioning system has coordinates x 0 y 0 and z 0 During the homing process do not interfere with the m...

Page 24: ...ocations of basic parameters that you need to set before operating the machine Refer to the corresponding sections for detail explanation 1 temperature 2 sealing speed 3 nip roller pressure 4 nozzle a...

Page 25: ...tape loading Raise the upper nip roller by heeling back the left foot pedal put the tape and the sewn seam in the center and release the left foot pedal so that the upper nip roller presses on the tap...

Page 26: ...asic Operation Tape Loading Load the tape on the spool and route the tape thru the tape dispenser as shown below Make sure the adhesive side of the tape is facing the operator when installing the tape...

Page 27: ...zzle is moved to a position farther away from the operator This gives a cleaner look at the cutter opening for a more convenient tape loading This is also safer as the chance of getting burn by the no...

Page 28: ...ling still exist in day to day production The AI 006 hot air sealing machine is engineered to make seam sealing much easier than before Unique features allow you to fine tune sealing conditions in the...

Page 29: ...led hovering position in between The new feature advance mode keeps the nozzle in the hovering position during temporary stop When the advance mode is enabled the hovering nozzle will keep the seam ta...

Page 30: ...re calibrated variable speed sealing can be enabled as follows While this feature is enabled sealing speed can be varied by changing the foot pedal position Nozzle will be repositioned to the correct...

Page 31: ...this function is not enabled the upper roller will come down after the tape is fed Foot Hold This feature is used to control the after cut sequence To enable this function press the corresponding butt...

Page 32: ...roller If differential speed setting 100 roller is running at a faster speed than the upper roller If differential speed setting 100 roller is running at a slower speed than the upper roller The range...

Page 33: ...zzle position setting 3 x direction current nozzle position 4 z direction adjustment buttons up down 5 z direction nozzle position setting 6 z direction current nozzle position 7 reset button to reset...

Page 34: ...or AI 006 to work properly in the variable speed sealing mode the nozzle position setting at the half speed mode is required Once this procedure is finished the nozzle will be repositioned automatical...

Page 35: ...Press and hold the number of memory location wanted to store data for 5 seconds a beep will sound to confirm the storage is successful To recall the data from the memory location to the current setti...

Page 36: ...low 1 upper roller symbol 2 fabric symbol 3 seam tape symbol 4 touch this area to enter into tape start programming page 5 touch this area to enter into tape middle programming page 6 touch this area...

Page 37: ...important Your AI 006 is equipped with a built in digital tensioner to release the seam tape from the tape spool Route the tape exactly as shown in the below diagram 1 drive roller 2 swing sensor 3 t...

Page 38: ...uld flip to OFF immediately Check the speed of the nip roller cylinder Adjust the speed by the air speed regulators located under the touch screen control panel if necessary Visually inspect all the e...

Page 39: ...r of the pipe and not touching the metal part This is essential for the sensor to measure the air temperature correctly Heater Element Remove the heater top cap and the heater securing mount to locate...

Page 40: ...are needed to be replaced when there are signs of torn or excessive worn in order to maintain the consistence of quality of the finished product Replace the rollers as shown in the illustration below...

Page 41: ...ecure the connection Faulty temperature controller Replace PCB in the main electrical box Thermocouple extension wire short circuit Find the location and fix Thermocouple not installed in proper posit...

Page 42: ...ual release 12 10 29 R01 HMI version 25 plc version 107 servo version 102 P 41 of 44 Appendix A Nozzle Air Flow Cross Reference Table Nozzle air pressure Mpa Air flow L min 0 05 35 0 06 38 0 07 40 0 0...

Page 43: ...AI 006 operation manual release 12 10 29 R01 HMI version 25 plc version 107 servo version 102 P 42 of 44 Appendix B Electrical Scheme...

Page 44: ...AI 006 operation manual release 12 10 29 R01 HMI version 25 plc version 107 servo version 102 P 43 of 44 Appendix C Wiring Scheme...

Page 45: ...AI 006 operation manual release 12 10 29 R01 HMI version 25 plc version 107 servo version 102 P 44 of 44 Appendix D Pneumatic Scheme...

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