La Monferrina G2 User And Maintenance Manual Download

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IMPERIA & MONFERRINA S.p.A.

Plant and Offices:

Via Statale, 27/A - 14033 – Castell’Alfero (AT) - Italy

Tel: 0039.0141.27.60.11 - Fax: 0039.0141.27.60.20

www.imperiamonferrina.com

AUTOMATIC

GNOCCHI MACHINE

User and maintenance manual

This handbook is an integral part of the machine.
Read this handbook and the attachments with attention.
Knowledge of the instructions contained is indispensable for
machine use and to carry out maintenance in safety.

Summary of Contents for G2

Page 1: ...x 0039 0141 27 60 20 www imperiamonferrina com G2 AUTOMATIC GNOCCHI MACHINE User and maintenance manual This handbook is an integral part of the machine Read this handbook and the attachments with att...

Page 2: ......

Page 3: ...Scrapping 5 Guarantee 5 Professional qualifications of persons enabled to operate on the machine 6 Hints and recipes for production of gnocchi potato dumplings 7 Description of the machine 8 SAFETY 9...

Page 4: ...on electrical systems 35 Advice regarding maintenance 36 Maintenance 37 Maintenance interventions 38 Notes 40 SPARE PARTS 41 Components subject to wear and mechanical fatigue 42 List of recommended s...

Page 5: ...IMPERIA MONFERRINA S p A Machine description GB MACHINE DESCRIPTION If in doubt do not proceed Telephone the IMPERIA MONFERRINA S p A After Sales Service immediately Tel 0039 0141 27 60 11...

Page 6: ...scription IMPERIA MONFERRINA S p A 2 G2 GB Machine main components The machine consists of the following units 1 Door to flour tank 2 Start button 3 Main switch 4 Stop button 5 Scoring adjustment knob...

Page 7: ...d with safety devices for the production of gnocchi using potato flakes and various types of flour Any application other than that specified is considered IMPROPER The machine is in any case aimed at...

Page 8: ...te the information on the machine s ID plate Permitted environment conditions To guarantee correct functioning the machine is to be placed where it is protected against weather and with an environment...

Page 9: ...res Disconnect all power supplies before starting scrapping operations Guarantee IMPERIA MONFERRINA S p A provides a warranty for 12 months from the date of purchase for all parts excluding those subj...

Page 10: ...from bad or imperfect use of the machine Professional qualifications of persons enabled to operate on the machine The machine is to be used only by authorised persons who have been instructed for the...

Page 11: ...r assigned to a professional technician other than those indicated above contact IMPERIA MONFERRINA S p A Hints and recipes for production of gnocchi potato dumplings Gnocchi are made with a dough con...

Page 12: ...nd mix for a maximum of 3 minutes while cooling Add 1 5 Kg of potato flakes already mixed with 2 5 litres of cold water and 10 eggs Mix to obtain a smooth paste Gnocchi with commercially prepared read...

Page 13: ...IMPERIA MONFERRINA S p A Safety GB SAFETY If in doubt do not proceed Telephone the IMPERIA MONFERRINA S p A After Sales Service immediately Tel 0039 0141 27 60 11...

Page 14: ...not run or carry out maintenance on the machine until the instructions have been read and understood IMPERIA MONFERRINA S p A shall not be held in any way liable for accidents or damages caused if th...

Page 15: ...spare parts Safety precautions Caution The indications that follow cannot completely safeguard against all the hazards that could occur when operating on the machine they are to be integrated with th...

Page 16: ...ns on the machine Do not use inflammable or toxic solvents for cleaning Avoid prolonged contact with solvents and do not inhale the vapours Do not use near naked flames or sources of heat make sure th...

Page 17: ...r the guards involved Do not touch electric wires switches pushbuttons etc with wet hands During the operations to restore original work conditions the relevant persons shall check at the end of the o...

Page 18: ...arting the process always pay maximum attention and make sure there are no operators still inside the machine operating area indicated by the danger signs Parts subject to wear due to the work they pe...

Page 19: ...sages Caution Make sure that all the safety symbols can be clearly read Clean them with a cloth soap and water Do not use solvents diesel or petrol Replace damaged missing or hard to read plates obtai...

Page 20: ...a button that jumps outwards when the device is activated To reset the device press the reset button located next to it If the reset button does not remain inserted wait a few minutes for the device t...

Page 21: ...void creating additional hazards and risks that have not been foreseen After carefully studying all the possible risks related to the machine use all the necessary solutions have been applied to elimi...

Page 22: ...eer could endanger the safety of the other Caution Errors in mounting of components can cause the machine to become insecure during normal use Directives applied The following directives are applied t...

Page 23: ...IMPERIA MONFERRINA S p A Installation GB INSTALLATION If in doubt do not proceed Telephone the IMPERIA MONFERRINA S p A After Sales Service immediately Tel 0039 0141 27 60 11...

Page 24: ...orrective action with him If it is properly blocked on the two wheels in a stable manner while operating the machine will function within the anticipated technical parameters Position the machine on a...

Page 25: ...al outlet and it is therefore the electrician s task to fit a suitable plug Warning La Monferrina denies any responsibility for incorrect connections or for plugs that are inadequate for the system Th...

Page 26: ...nstallation IMPERIA MONFERRINA S p A 22 G2 GB Turn on the machine from the main switch 1 Press the green start button 3 The scored roller must rotate in the direction of the arrow shown in the diagram...

Page 27: ...The yellow green ground wire must never be removed You are recommended to get an electrician to perform this operation Safety microswitch check Ensure that the microswitch is operating correctly at r...

Page 28: ...Installation IMPERIA MONFERRINA S p A 24 G2 GB PAGE INTENTIONALLY LEFT BLANK...

Page 29: ...ry out the permitted activities on the machine are to receive adequate instruction concerning the use of personal protection devices such as shoes gloves etc so that they can avoid all the risks that...

Page 30: ...Functioning IMPERIA MONFERRINA S p A 26 G2 GB Description of the machine s controls 1 Main switch 2 Green power on light 3 START button 4 STOP EMERGENCY button...

Page 31: ...IMPERIA MONFERRINA S p A Functioning G2 27 GB Production of gnocchi Remove the cover and fill the tank with sifted rice flour as shown in the diagram Remove the ratchet from the rack...

Page 32: ...S p A 28 G2 GB Release the container from its housing by lifting it up slightly and remove along with the rack Fill the container with the dough insert the rack and press down firmly to ensure that t...

Page 33: ...tainer and rack into the machine ensure that the rack is positioned correctly in the housing thereby switching in the microswitch which controls safe operation Warning The rack should be positioned to...

Page 34: ...Functioning IMPERIA MONFERRINA S p A 30 G2 GB Press the green start button 3 Use the knob shown in the diagram to adjust the lines scored on the gnocchi...

Page 35: ...manufacturer recommends that a servicing ticket is used to inspect the machine every two years and ensure the safety conditions Warning The maintenance engineer is to enter in the log book attached al...

Page 36: ...y rules Maintenance work is to be carried out by skilled technicians who have been trained in the specific sectors that for this machine are Mechanical maintenance Electrical systems maintenance It is...

Page 37: ...ly followed maintenance and inspection schedule to be observed during the entire life of the machine Always scrupulously observe the set maintenance time scales and arrange the operations according to...

Page 38: ...d exposure to solvent vapours Ignoring these rules could cause harm to the operators Maintenance on mechanical components To remove and handle heavy elements more than 30 Kg use hoists cranes or overh...

Page 39: ...tes required by current standards are perfectly legible and well fastened Do not use compressed air to clean Use suction devices only For replacement of faulty control components always use items that...

Page 40: ...loose fittings or connections oxidised contacts Cutting down dead time after a failure It is to be borne in mind that maintenance operations carried out correctly can cut down the dead time to a mini...

Page 41: ...he main switch MACHINE BEING SERVICED DO NOT POWER ON It is forbidden to people in charge of the cleaning to remove the machine s protection devices Cleaning staff may not remove any of the machine s...

Page 42: ...nance IMPERIA MONFERRINA S p A 38 G2 GB Maintenance interventions Date Description of the intervention Maintenance technician Signature Date Description of the intervention Maintenance technician Sign...

Page 43: ...IMPERIA MONFERRINA S p A Maintenance G2 39 GB Date Description of the intervention Maintenance technician Signature Date Description of the intervention Maintenance technician Signature...

Page 44: ...Maintenance IMPERIA MONFERRINA S p A 40 G2 GB Notes...

Page 45: ...IMPERIA MONFERRINA S p A Spare parts GB SPARE PARTS If in doubt do not proceed Telephone the IMPERIA MONFERRINA S p A After Sales Service immediately Tel 0039 0141 27 60 11...

Page 46: ...ures lose their insulating characteristics over time With the aid of skilled technicians check the integrity All electrical components with mechanical parts in motion during the work cycle pushbuttons...

Page 47: ...IMPERIA MONFERRINA S p A Spare parts G2 43 GB Table 1...

Page 48: ...rew 1137 Hexagonal nut 1201 Washer 1217 Tang 1225 Elastic pin 1302 Screw 1401 Railer 1402 Bearing 1403 Shaft 1405 Grub screw 1413 Bearing 1425 Blade 1436 Spacer 1448 OR gasket 1451 Roller 1455 TCE scr...

Page 49: ...agonal nut 1663 Spring 1667 Grub screw 1687 Snap ring 2032 Snap ring 2512 Snap ring 2536 Bearing 3008 Snap ring 3102 Shaft 3104 Pinion 3105 Shaft 3107 Shaft 3108 Bearing 3109 Pinion 3110 Ring 3111 Bea...

Page 50: ...Spare parts IMPERIA MONFERRINA S p A 46 G2 GB Code Description 3129 Contrast 3130 Snap ring 3131 Rod 3132 Rack 3134 Piston 3135 Chain 3136 Chain 3141 Pin 3153 Pinion 3161 Shaft 3162 Tang 3164 Flange...

Page 51: ...IMPERIA MONFERRINA S p A Spare parts G2 47 GB Table 2...

Page 52: ...176 TCE screw 1186 Hexagonal nut 1302 Screw 1404 Guard 1411 TCE screw 1419 Motor 1420 Hinge 1424 Closure 1430 Pan 1433 Knob 1435 Spacer 1437 Frame 1455 TCE screw 1463 Guard 1465 Motor 1466 Pulley 1469...

Page 53: ...49 GB Code Description 3101 RH side panel 3103 LH side panel 3106 Cover 3113 Cross member 3123 Threaded crop end 3124 Tank 3125 Grub screw 3126 Screw 3127 Float 3137 Bulkhead 3139 Spacer 3140 Rear cas...

Page 54: ...RIA MONFERRINA S p A 50 G2 GB Electric panel Code Description 853 Cable clip 862 Main switch 863 Warning light 929 Cable clip 991 Remote switch 1653 Stop button 1721 Start button 2851 Transformer 3383...

Page 55: ...IMPERIA MONFERRINA S p A Wiring diagram GB WIRING DIAGRAM If in doubt do not proceed Telephone the IMPERIA MONFERRINA S p A After Sales Service immediately Tel 0039 0141 27 60 11...

Page 56: ...Wiring diagram IMPERIA MONFERRINA S p A 52 G2 GB Wiring diagram 220V single phase...

Page 57: ...IMPERIA MONFERRINA S p A Wiring diagram G2 53 GB Wiring diagram 380V three phase...

Page 58: ...Wiring diagram IMPERIA MONFERRINA S p A 54 G2 GB PAGE INTENTIONALLY LEFT BLANK...

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