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Melbury HE, C 530 - 3000 

We reserve the right to make changes to dimensions and construction 

edition 12.2020 

Hamworthy Heating Limited – Dorset BH17 ONF 

 

 

 

lrk4-261.skd

 

 

2.  Description 

 

2.1.  General information 

Melbury HE boilers are high efficiency, power-saving boilers ranging from 530 to 3000 kW and from 450 to 2600 

kW for low-NOx applications. They can be operated in combination with oil or gas burners. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The third pass is equipped with turbulators. Their turbulent action further increases the heat exchange and allows 

the system to work at low combustion gas temperatures, guaranteeing optimal fuel use as a result. 
The boiler’s thermal insulation is made of glass fiber felt that adheres to the boiler shell, guaranteeing minimal 

loss in stand-by mode. In addition, the front part of the boiler is provided with superior quality ceramic fibre 

insulation. The outstanding characteristics of the material are the low thermal conductivity and the low specific 

thermal capacity. This leads to a further reduction of the stand-by losses. 
A soundproofing hood can be optionally provided that covers the whole of the front of the boiler, with which 

burner noise can be kept down to a minimum and thermal radiation can be further reduced. 
A revolving door gives easy access to parts of the boiler that are in contact with combustion gases. This allows 

cleaning of combustion chamber and passage ways to be easily performed from the front. The turbulators are 

retractable from the front. The combustion gas collector on the rear of the boiler is provided with an opening for 

easy cleaning. 
The boiler’s thick casing is easy and quick to install. Casing plates are painted with an environment-friendly paint, 

so they are permanently protected from corrosion. 
 
 

 

The Melbury HE, C version is equipped with an 

integrated flue gas recuperator made of special 

stainless steel that is also designed for operation 

with oil and/or gas burners. In this combination, the 

Melbury C becomes a condensing unit that uses the 

condensation heat of the steam present in the flue 

gases. As a result, the efficiency can increase to 

over 107% (in relation to the lower calorific value) at 

a correspondingly low return temperature. 

 

 

 

 

 

 

 

The Melbury HE boiler range are three pass, smoke 

tube boilers with combustion chamber and flue way 

using the Low-Nox technology. The geometry of the 

furnace, the furnace’s low charge, coupled with the 

Ygnis patented flame escape system, allow users to 

obtain low emission values and safe operation in 

conformity with law provisions. 

 

 

Summary of Contents for Melbury C 1150

Page 1: ...Manual Melbury GB doc edition 12 2020 Hamworthy Heating Limited Dorset BH17 ONF Installation and operating instructions Melbury HE C 530 3000...

Page 2: ......

Page 3: ...al equipment 20 5 4 Heating regulators 20 5 5 Cable sets 20 6 Installation guide 21 6 1 Boiler room and boiler room ventilation 21 6 2 Planning dimensions 21 6 3 Hydraulic connection 23 6 4 Electrical...

Page 4: ...parts of the body or without wearing shoes When the unit is not to be used for a longer period the main power switch on the electrical control panel must be switched off and the manual valve on the un...

Page 5: ...e control and safety mechanisms required by local regulations in force The line must be free from all impurities take particular care that foreign matter does not enter the line during installation Oi...

Page 6: ...kept down to a minimum and thermal radiation can be further reduced A revolving door gives easy access to parts of the boiler that are in contact with combustion gases This allows cleaning of combusti...

Page 7: ...pe of supply Boiler body with recuperator in Melbury HE C version flue gas collector and flue gas tube Gas tight boiler door with insulation and burner connection and flue gas fan connection if ordere...

Page 8: ...es must be thoroughly cleaned The purpose of this initial cleaning is to eliminate germs and residue that can cause deposits to form In new installations in particular residue from grease oxidized met...

Page 9: ...uipment materials and quickly disappears Without refreshing the oxygen through significant contributions of water the unit might not experience any damage whatsoever However it is important to follow...

Page 10: ...ations of the boiler must be as low as possible to ensure the highest service life The first heating must allow the evacuation of moisture from concrete doors it is necessary to avoid any heat shock a...

Page 11: ...0 150 150 200 200 200 238 238 274 292 318 344 Distance supply return j mm 950 950 950 1150 1150 1150 1493 1493 1727 1844 2000 2168 Discharge height k mm DN 80 1 100 1 100 1 115 1 115 1 125 1 110 1 110...

Page 12: ...25 1 1 1 0 1 1 1 0 1 1 07 1 1 03 1 1 00 1 1 1 0 1 Distance recuperator water studs recup backside m mm 285 285 285 305 305 335 385 385 455 flow return recuperator n DN 65 80 80 80 80 100 100 100 125...

Page 13: ...for the operating pressures of 4 8 and 10 bar g Their dimensions and performances are identical to those of the standard range of 6 bar g but their weights are different Empty weights Melbury HE 530 5...

Page 14: ...2674 2854 3096 3356 b mm 1000 1060 1130 1210 1300 1375 1445 1570 1645 c1 mm 661 712 740 790 863 875 905 965 1027 c2 mm 480 552 565 605 650 690 779 840 845 d mm 900 900 1000 1070 1210 1290 1360 1480 1...

Page 15: ...60 80 min qF 94 8 94 9 94 9 94 9 94 9 95 0 95 0 95 0 95 0 95 0 95 1 95 0 E C fficiency DIN4702 8 60 75 C N 94 4 94 6 94 5 94 8 94 6 94 8 94 8 94 7 94 6 94 7 94 8 94 7 Mass flows Fuel oil flow max 1 kg...

Page 16: ...low NG type E max 1 2 nm 3 h 58 7 63 4 69 3 76 2 87 9 97 0 125 2 142 7 182 1 208 6 273 4 331 1 min 1 2 10 0 12 9 12 9 18 1 18 1 27 4 33 5 33 5 38 5 47 8 75 9 74 9 Exhaust gas mass flow max wet kg s 0...

Page 17: ...5 16 0 17 5 21 5 22 5 29 5 34 5 37 0 45 0 55 0 73 0 84 0 Values at 3zugskessel V 01 07 lamda 1 2 CO2 12 7 OG T air 20 C rel humidity 60 p baro 100kPa 1 Boiler at 60 80 C 2 Boiler at 50 70 C Technical...

Page 18: ...ght to make changes to dimensions and construction edition 12 2020 Hamworthy Heating Limited Dorset BH17 ONF 4 7 2 Water resistance of recuperators for Melbury C Pressure resistance in relation to wat...

Page 19: ...an average boiler water temperature of tm 70 C Since the minimum power of the boiler is limited by the minimum allowable flue gas temperature the modulation range increases when the average boiler tem...

Page 20: ...temperatures TR at boiler nominal loads as well as 50 load for 180 C nominal inlet temperature Values at CO2 12 7 t water 5 K Rel humidity 60 p baro 100 kPa Condensate amount per kg of fuel oil and f...

Page 21: ...at CO2 10 t water 5 K Rel humidity 60 p baro 100 kPa Condensate amount per nm3 of gas and flue gas temperatures for different flue gas inlet temperatures and recuperator return temperatures TR at boi...

Page 22: ...tic hot water etc The steel sheet housing is ready to be mounted on top of the boiler cover or on the carrier located on the side cover The electrical diagram is attached to the control panel 5 2 Basi...

Page 23: ...are found in spray cans thinners cleaning agents degreasing agents and solvents among others In addition halogen emissions are strongly suspected in the vicinity of dry cleaners hair dressing salons s...

Page 24: ...4 4 4 4 6 6 6 U girder width S1 mm 50 50 50 55 55 55 55 55 55 55 55 55 Melbury C 530 580 630 700 800 895 1150 1300 1650 1900 2500 3000 Distance wall boiler body front D mm 1600 1700 1700 1900 1900 200...

Page 25: ...nd the water heater Boiler s maximum operating pressure and the maximum operating temperature are indicated in chapter 4 1 No minimum level of the amount of circulating water is required Damage can oc...

Page 26: ...delayed action fuse burner boiler and by an additional 6 3A delayed action fuse for each additional governor or module The quality of the supply must respect norm EN50160 voltage 10 max frequency 1 A...

Page 27: ...5 3265 Diameter FR mm 516 549 614 640 675 71 2 750 811 870 Burner connection Burner admittance diameter M mm 230 3 0 0 330 3 8 0 Burner tube lenght min max qN max max qN low NOx P mm 195 2 6 5 280 330...

Page 28: ...s oil tubes etc must not be attached to the boiler casing 6 7 3 1 Gas burner Observe the separate instructions of the burner The gas installation must be dimensioned in accordance with the gas flow ra...

Page 29: ...t flanges and cleaning covers remain accessible The chimney must be designed so that it is gas and pressure tight as well as moisture insensitive and acid resistant 6 8 3 Flue gas tubes Melbury C Depe...

Page 30: ...n pumps should be switched off and all ventilating valves opened so that the air in the system can completely escape The filling process is finished when the operating pressure has been reached 7 4 Pr...

Page 31: ...has been filled with insulation material Whether the boiler door is closed properly Whether the heating system has been filled up with water and completely vented Whether the thermostats are properly...

Page 32: ...onnect supply and burner plug Burner LED is on Press burner reset button No oil Gas pressure insufficient Add oil Call the gas board Overheat temperature LED is on Safety thermostat has come into oper...

Page 33: ...nance according to the recommendations given in the burner manual Check fuel oil level Clean boiler and chimney 9 2 Boiler cleaning Boiler should be cleaned by your chimney sweeper and engineer The cy...

Page 34: ...Melbury HE C 530 3000 32 We reserve the right to make changes to dimensions and construction edition 12 2020 Hamworthy Heating Limited Dorset BH17 ONF 10 Spare parts 10 1 Melbury HE 530 895...

Page 35: ...40058 140058 140058 140058 Turbulators 3 120284 120284 120284 120284 120284 120285 Smoke tube brush 404 120236 120236 120236 120236 120236 120237 Key 119 160235 160235 160235 160235 160235 160235 Sigh...

Page 36: ...Melbury HE C 530 3000 34 We reserve the right to make changes to dimensions and construction edition 12 2020 Hamworthy Heating Limited Dorset BH17 ONF 10 3 Melbury HE 1150 3000...

Page 37: ...oke tube brush 404 120237 120237 120238 120238 120238 120239 Key 119 160235 160235 160234 160234 160234 160234 Sight glass 117 171523 171523 171523 171523 171523 171523 Flat spring 108 122503 122503 1...

Page 38: ...nstruction edition 12 2020 Hamworthy Heating Limited Dorset BH17 ONF Wessex House New Fields Business Park Stonsford Road Poole Dorset BH17 ONF Tel 01202662500 Fax 01202 662522 seNice hamworthy heatin...

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