Halyard Exhaust Alert Mk3 Installation & Operating Instructions Manual Download Page 7

 

 

Exhaust Alert Operating & Fitting Instructions 

 

HMI 201/01 

 

If the exhaust hose internal diameter is less than 76mm place small rubber 
washer  B  over  the  end  of  the  probe,  followed  by  the  small  stainless  steel 
washer C and stainless locking nut N. 

 

If the hose internal diameter is 76mm or larger, place the large rubber washer 
F over the end, followed by the large stainless steel washer E and stainless 
locking nut N. 

 

Tighten the self-locking nut, taking care not to displace or unduly distort the 
inner rubber washer.  

Note: 

Very thin wall hose requires the use of the larger rubber and steel washers 
irrespective of diameter. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

3.2

 

Fitting the Connection Block

 

 

Position the Connection block in a protected dry environment within reach of 
the Master Gauge wiring loom  

 

Identify 12V/24V dc power source.  Typically, this is the ignition circuit of each 
engine  to  be  monitored  but  it  can  be  from  an  independent  switch  power 
source. 

 

Secure the Connection block to a bulkhead or other resilient surface with self-
tapping screws or other suitable fasteners. Make sure it is not distorted or put 
under stress by the fixing arrangement. 

 

DO NOT connect the power supply at this time.

 

3.3

 

Fitting the Master Gauge 

 

The Master Gauge is fitted with a 3 metre loom.  If you need to shorten this 
cable  you  can  do  so,  alternatively  you  can  simply  coil  up  any  excess  and 
secure it in a convenient place. 

 

Identify the mounting position for the Master Gauge on a flat panel where it 
is readily visible and within easy reach.  

NOTE:  

Do not connect the 
power supply cable to 
the source that is live 
when the engines are 
switched off or the 
unit may malfunction. 

CAUTION:  

Do not attempt to 
open the Display Head 
or you will destroy its 
water tightness and 
void the warranty. 

Summary of Contents for Exhaust Alert Mk3

Page 1: ...Exhaust Alert Mk3 Installation Operating Instructions THE SCIENCE OF SILENCE Halyard 2020 All Rights Reserved...

Page 2: ...the Components 4 3 1 Fitting the sensor 4 3 2 Fitting the Connection Block 5 3 3 Fitting the Master Gauge 5 Section 4 Wiring Connections 7 4 1 Connection Block 7 4 2 Wiring Master Gauge 7 4 3 Circuit...

Page 3: ...m careless use of hand tools lifting equipment power tools or unaccepted maintenance or working practices Because of the possible danger to persons or property from accidents that may result from the...

Page 4: ...t system immediately after the engine exhaust outlet The cooling water reduces the temperature of the exhaust system and reduces exhaust noise Should the cooling water flow be blocked or substantially...

Page 5: ...hs Electrical tie wraps or cable clips to secure the wiring to suitable supports A small electrical screwdriver to fit the terminals on the connection block Spanners to fix the sensors to the flexible...

Page 6: ...xhaust elbow as detailed in Fig 2 Tidy up the edges of the hole as necessary Identify the correct components from the sensor kit as per Fig 1 Fit rubber grommet G into the centre of one of the large p...

Page 7: ...fy 12V 24V dc power source Typically this is the ignition circuit of each engine to be monitored but it can be from an independent switch power source Secure the Connection block to a bulkhead or othe...

Page 8: ...hat a pilot hole is drilled first and its location is checked before proceeding with cutting the hole Clean up the hole edges as necessary removing any sharp edges Ensure the gauge seal is in place ag...

Page 9: ...ately 80mm of the outer sheathing from the Master gauge loom Remove 8mm of insulation of each core wire Lightly twist the strands of each core and insert into the appropriate connection block position...

Page 10: ...Exhaust Alert Operating Fitting Instructions 8 HMI 201 01 4 3 Circuit Diagrams Fig 4 Single Engine Single Helm Station Wiring Diagram...

Page 11: ...Exhaust Alert Operating Fitting Instructions 9 HMI 201 01 Fig 5 Twin Engines Single Helm Station Wiring Diagram...

Page 12: ...Exhaust Alert Operating Fitting Instructions 10 HMI 201 01 Fig 6 Single Engine Dual Helm Station Wiring Diagram No 120dB siren...

Page 13: ...Exhaust Alert Operating Fitting Instructions 11 HMI 201 01 Fig 7 Twin Engines Dual Helm Station Wiring Diagram No 120dB siren...

Page 14: ...en the clamping screws 4 6 Sensor Wiring for Twin Engine Installations Prepare the wiring for both sensors as in the Single Engine instructions above Connect the wires from the Port engine sensor to t...

Page 15: ...your connections and compare them with the appropriate wiring diagram Switch ON the engine s ignition power supply Both red and green lights should flash momentarily on the Master gauge and the intern...

Page 16: ...er leaks around the hose connections and the clamps are secure Note any rectification works must only be completed once the engine has been shut down and cooled sufficiently 5 4 Fault Diagnosis Halyar...

Page 17: ...e sensor with 16 metre cable H021249 AS135 Single engine dual station gauge with through hose sensors with 16 metre cable H021250 AS145 Single engine dual station gauge with removable through hose sen...

Page 18: ...Exhaust Alert Operating Fitting Instructions 16 HMI 201 01 Installation Notes Installation Date...

Page 19: ...Exhaust Alert Operating Fitting Instructions 17 HMI 201 01...

Page 20: ...HMI 201 01 Halyard M I Ltd 86 Cobham Rd Ferndown Ind Estate Wimborne BH21 7PQ T 44 1722 710922 E technical halyard eu com W www halyard eu com...

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