Halyard Exhaust Alert Mk3 Installation & Operating Instructions Manual Download Page 14

 

 

Exhaust Alert Operating & Fitting Instructions 

 

12 

HMI 201/01 

4.4

 

Wiring Repeater Gauge 

 

Remove approximately 80mm of the outer sheathing from the Master gauge 
loom. 

 

Remove 8mm of insulation of each core wire. 

 

Lightly  twist  the  strands  of  each  core  and  insert  into  the  appropriate 
connection block position.  

 

Connect the wires from the gauge unit to the connector block as follows and 
tighten the clamping screws:

 

** Do not connect if using a separate 120 dB sire. 

 

4.5

 

Sensor Wiring for Single Engine Installations 

 

Remove approximately 35mm of the outer insulation from the sensor cable. 

 

Cut  back  the  exposed  wire  and  foil  shielding  that  lies  between  the  outer 
insulation and the twin inner wires. 

 

Remove 8mm of the red and black insulation of the two wires. 

 

Lightly  twist  the  strands  of  each  inner  wire  and  insert  into  the  appropriate 
connection block terminals and tighten the clamping screws.  

 

Connect the wires from the sensors to  connection block  terminals 4 and 1 
and tighten the clamping screws.  

 

Connect terminals 5 and 1 of the connection block and tighten the clamping 
screws. 

4.6

 

Sensor Wiring for Twin Engine Installations 

 

Prepare  the  wiring  for  both  sensors  as  in  the  Single  Engine  instructions 
above. 

 

Connect the wires from the Port engine sensor to terminal 4 and 1 and tighten 
the clamping screws.  

 

Connect the wires from the Starboard engine sensor to terminal 5 and 1 and 
tighten the clamping screws.  

4.7

 

Optional Night Mode Gauge Illumination 

For night mode operation supply main gauge connector 12 with a +ve supply 
e.g. From navigation lights. 

Connection 
Block 
Number 

Wire Colour   Description 

Main Gauge 
Connection 
Block Number 

Purple  

Repeater Power LED 

11 

Brown  

Repeater Silence O/P 

10 

Blue  

Repeater Eng 2 LED 

White  

Repeater Eng 1 LED 

Slate Grey 

Repeater gauge buzzer** 

Turquoise 

Engine 2 +ve 

Green 

Engine 1 +ve 

Black 

Common -ve 

NOTE:  

The ferrules make for 
a neat and sound 
connection. The wires 
are not crimped or 
soldered to the 
ferrules; the silver 
tubular part is 
crushed onto the core 
when the terminal 
screws are fully 
tightened. 

CAUTION:  

When removing the 
outer sheathing be 
careful not to damage 
the insulation of the 
individual cores 
underneath. 

CAUTION:  

When removing the 
outer sheathing take 
care not to damage 
the insulation of the 
individual core wires 
underneath. 

Summary of Contents for Exhaust Alert Mk3

Page 1: ...Exhaust Alert Mk3 Installation Operating Instructions THE SCIENCE OF SILENCE Halyard 2020 All Rights Reserved...

Page 2: ...the Components 4 3 1 Fitting the sensor 4 3 2 Fitting the Connection Block 5 3 3 Fitting the Master Gauge 5 Section 4 Wiring Connections 7 4 1 Connection Block 7 4 2 Wiring Master Gauge 7 4 3 Circuit...

Page 3: ...m careless use of hand tools lifting equipment power tools or unaccepted maintenance or working practices Because of the possible danger to persons or property from accidents that may result from the...

Page 4: ...t system immediately after the engine exhaust outlet The cooling water reduces the temperature of the exhaust system and reduces exhaust noise Should the cooling water flow be blocked or substantially...

Page 5: ...hs Electrical tie wraps or cable clips to secure the wiring to suitable supports A small electrical screwdriver to fit the terminals on the connection block Spanners to fix the sensors to the flexible...

Page 6: ...xhaust elbow as detailed in Fig 2 Tidy up the edges of the hole as necessary Identify the correct components from the sensor kit as per Fig 1 Fit rubber grommet G into the centre of one of the large p...

Page 7: ...fy 12V 24V dc power source Typically this is the ignition circuit of each engine to be monitored but it can be from an independent switch power source Secure the Connection block to a bulkhead or othe...

Page 8: ...hat a pilot hole is drilled first and its location is checked before proceeding with cutting the hole Clean up the hole edges as necessary removing any sharp edges Ensure the gauge seal is in place ag...

Page 9: ...ately 80mm of the outer sheathing from the Master gauge loom Remove 8mm of insulation of each core wire Lightly twist the strands of each core and insert into the appropriate connection block position...

Page 10: ...Exhaust Alert Operating Fitting Instructions 8 HMI 201 01 4 3 Circuit Diagrams Fig 4 Single Engine Single Helm Station Wiring Diagram...

Page 11: ...Exhaust Alert Operating Fitting Instructions 9 HMI 201 01 Fig 5 Twin Engines Single Helm Station Wiring Diagram...

Page 12: ...Exhaust Alert Operating Fitting Instructions 10 HMI 201 01 Fig 6 Single Engine Dual Helm Station Wiring Diagram No 120dB siren...

Page 13: ...Exhaust Alert Operating Fitting Instructions 11 HMI 201 01 Fig 7 Twin Engines Dual Helm Station Wiring Diagram No 120dB siren...

Page 14: ...en the clamping screws 4 6 Sensor Wiring for Twin Engine Installations Prepare the wiring for both sensors as in the Single Engine instructions above Connect the wires from the Port engine sensor to t...

Page 15: ...your connections and compare them with the appropriate wiring diagram Switch ON the engine s ignition power supply Both red and green lights should flash momentarily on the Master gauge and the intern...

Page 16: ...er leaks around the hose connections and the clamps are secure Note any rectification works must only be completed once the engine has been shut down and cooled sufficiently 5 4 Fault Diagnosis Halyar...

Page 17: ...e sensor with 16 metre cable H021249 AS135 Single engine dual station gauge with through hose sensors with 16 metre cable H021250 AS145 Single engine dual station gauge with removable through hose sen...

Page 18: ...Exhaust Alert Operating Fitting Instructions 16 HMI 201 01 Installation Notes Installation Date...

Page 19: ...Exhaust Alert Operating Fitting Instructions 17 HMI 201 01...

Page 20: ...HMI 201 01 Halyard M I Ltd 86 Cobham Rd Ferndown Ind Estate Wimborne BH21 7PQ T 44 1722 710922 E technical halyard eu com W www halyard eu com...

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