Halyard Exhaust Alert Mk3 Installation & Operating Instructions Manual Download Page 4

 

 

Exhaust Alert Operating & Fitting Instructions 

 

HMI 201/01 

Section 1

 

Introduction 

1.1

 

About these instructions 

Information  boxes  alongside  sections  will  draw  attention  to  SAFETY 
CONSIDERATIONS  of  the  text  in  accordance  with  the  conventions  of  the 
Recreational Craft Directive. 

 

DANGER:

  Indicates  a  hazard  that  could  EASILY  result  in  death  or  serious 

injury if proper precautions are not taken. If you have any doubts about what 
precautions to take, you should seek expert advice. 

 

WARNING:

 Indicates a hazard that could result in serious injury or damage to 

your boat or its equipment if proper precautions are not taken. If you have 
any doubts about what precautions to take, you should seek expert advice. 

 

CAUTION:

 Indicates a hazard that could result in personal injury or damage 

to your boat or its equipment if suitable care is not taken.  

 

NOTE:

 Contains additional information that may be of help. 

1.2

 

System Description 

The Halyard Exhaust Alert system provides a class leading exhaust overheat 
alert system housed in a  52mm diameter,  waterproof  (IP67 rated)  gauge. 
The  system  incorporates  self-test  functionality  and  is  supplied  as  a  dual 
voltage (12V or 24V) unit.  

 

The  Exhaust  Alert  monitors  the  exhaust  temperature  of  inboard  marine 

engines with a ‘wet’

 exhaust, i.e. those engines in which cooling water from 

outside  (also  referred  to  as  raw  water)  is  injected  into  the  exhaust  system 
immediately after the engine exhaust outlet. The cooling water reduces the 
temperature of the exhaust system and reduces exhaust noise. 

 

Should the cooling water flow 

be blocked or substantially reduced, the boat’s

 

exhaust system can overheat and suffer significant thermal damage. 

 

Raw  water  is  also  used  to  cool  the  engine.  A  rapid  rise  in  exhaust 
temperature  often  signals  a  problem  in  the  raw  water  cooling  system. 
Common  causes  are  a  blocked  skin  fitting,  blocked  inlet  strainer,  or  failed 
raw water pump. 

 

By  monitoring  the  exhaust  temperature  directly,  Exhaust  Alert  gives  early 
audible  and  visual  indication  of  potential  raw  water  cooling  problems  and 
offers  protection  against  exhaust  system  overheat  and  possible  thermal 
damage. 

1.3

 

Exhaust Alert Operation 

On  power-up  the  Exhaust  Alert  unit  will cycle  through  a  self-test,  lighting 
each warning light in turn and sounding the buzzer and siren if fitted. 
On  detecting  a  fault  on  an  active  engine,  the  system  will  display  a  visual 
flashing warning LED and sound an alert with the  internal buzzer and the 
optional siren if fitted.  If the fault is rectified within 15 seconds the system 
will automatically reset.  After this time the system will latch on and needs 
to  be  acknowledged  before  it  is  reset.  Touching  the  units  face  will 
acknowledge an alert and silences the buzzer and siren.  When an alert is 
acknowledged, the warning LED changes to be constantly lit, and will remain 
lit until the fault is rectified.   

WARNING:  

The Exhaust Alert 
should only be fitted to 
water cooled exhausts. 

WARNING:  

DANGER:  

CAUTION:  

NOTE:  

Summary of Contents for Exhaust Alert Mk3

Page 1: ...Exhaust Alert Mk3 Installation Operating Instructions THE SCIENCE OF SILENCE Halyard 2020 All Rights Reserved...

Page 2: ...the Components 4 3 1 Fitting the sensor 4 3 2 Fitting the Connection Block 5 3 3 Fitting the Master Gauge 5 Section 4 Wiring Connections 7 4 1 Connection Block 7 4 2 Wiring Master Gauge 7 4 3 Circuit...

Page 3: ...m careless use of hand tools lifting equipment power tools or unaccepted maintenance or working practices Because of the possible danger to persons or property from accidents that may result from the...

Page 4: ...t system immediately after the engine exhaust outlet The cooling water reduces the temperature of the exhaust system and reduces exhaust noise Should the cooling water flow be blocked or substantially...

Page 5: ...hs Electrical tie wraps or cable clips to secure the wiring to suitable supports A small electrical screwdriver to fit the terminals on the connection block Spanners to fix the sensors to the flexible...

Page 6: ...xhaust elbow as detailed in Fig 2 Tidy up the edges of the hole as necessary Identify the correct components from the sensor kit as per Fig 1 Fit rubber grommet G into the centre of one of the large p...

Page 7: ...fy 12V 24V dc power source Typically this is the ignition circuit of each engine to be monitored but it can be from an independent switch power source Secure the Connection block to a bulkhead or othe...

Page 8: ...hat a pilot hole is drilled first and its location is checked before proceeding with cutting the hole Clean up the hole edges as necessary removing any sharp edges Ensure the gauge seal is in place ag...

Page 9: ...ately 80mm of the outer sheathing from the Master gauge loom Remove 8mm of insulation of each core wire Lightly twist the strands of each core and insert into the appropriate connection block position...

Page 10: ...Exhaust Alert Operating Fitting Instructions 8 HMI 201 01 4 3 Circuit Diagrams Fig 4 Single Engine Single Helm Station Wiring Diagram...

Page 11: ...Exhaust Alert Operating Fitting Instructions 9 HMI 201 01 Fig 5 Twin Engines Single Helm Station Wiring Diagram...

Page 12: ...Exhaust Alert Operating Fitting Instructions 10 HMI 201 01 Fig 6 Single Engine Dual Helm Station Wiring Diagram No 120dB siren...

Page 13: ...Exhaust Alert Operating Fitting Instructions 11 HMI 201 01 Fig 7 Twin Engines Dual Helm Station Wiring Diagram No 120dB siren...

Page 14: ...en the clamping screws 4 6 Sensor Wiring for Twin Engine Installations Prepare the wiring for both sensors as in the Single Engine instructions above Connect the wires from the Port engine sensor to t...

Page 15: ...your connections and compare them with the appropriate wiring diagram Switch ON the engine s ignition power supply Both red and green lights should flash momentarily on the Master gauge and the intern...

Page 16: ...er leaks around the hose connections and the clamps are secure Note any rectification works must only be completed once the engine has been shut down and cooled sufficiently 5 4 Fault Diagnosis Halyar...

Page 17: ...e sensor with 16 metre cable H021249 AS135 Single engine dual station gauge with through hose sensors with 16 metre cable H021250 AS145 Single engine dual station gauge with removable through hose sen...

Page 18: ...Exhaust Alert Operating Fitting Instructions 16 HMI 201 01 Installation Notes Installation Date...

Page 19: ...Exhaust Alert Operating Fitting Instructions 17 HMI 201 01...

Page 20: ...HMI 201 01 Halyard M I Ltd 86 Cobham Rd Ferndown Ind Estate Wimborne BH21 7PQ T 44 1722 710922 E technical halyard eu com W www halyard eu com...

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