Halyard Exhaust Alert Mk3 Installation & Operating Instructions Manual Download Page 6

 

 

Exhaust Alert Operating & Fitting Instructions 

 

HMI 201/01 

2.4

 

Accessories 

Please check you have the accessories you need in addition to the standard 
kit.  If  these  have  not  been  ordered  at  the  time  of  purchase,  they  can  be 
added at a later date.  Further accessories include: 

 

Optional additional 120db siren(s) 12 Volt [Part No: H000447] 

 

Optional additional 120db siren(s) 24 Volt [Part No: H021451] 

 

Additional  Sensor  for  use  with  single  engine  system  when  connecting 
generator or additional engine.  [Part Nos: H021235; H000450] 

 

Repeater Gauge [Part No:H020171].  

Section 3

 

Installing the Components 

3.1

 

Fitting the sensor 

 

With  a  cold  engine  release  the  retaining  clamps  and  remove  the  exhaust 
hose from the engine and outlet. 

 

Drill a 10mm diameter hole through the hose (Fig. 2), in the top section as 
close  to  either  the  10 

o’clock

 

or  2  o’clock

  positions  as  possible  and 

approximately  75-100mm  downstream  of  the  end  of  the  exhaust  elbow  as 
detailed in Fig. 2. 

 

Tidy up the edges of the hole as necessary. 

 

Identify the correct components from the sensor kit as per Fig. 1. 

 

Fit rubber grommet G into the centre of one of the large penny washers D. 
(A smear of silicone sealant may assist) 

 

Smear both sides of the washer/grommet with silicone sealant and screw the 
combination  onto  the  thread  of  the  sensor  until  the  grommet  fits  snugly 
against the underside of the sensor base. 

 

Clean  the  area of  the hose  around  the  drilled  hole  to  remove  any  dirt and 
grease 

 

Apply silicone sealant to the hose immediately around the drilled hole, both 
inside and out, using the silicone sealant supplied. 

 

Insert the sensor probe through the hole in the exhaust hose. 

CAUTION:  

If the exhaust hose 
retaining clamps are in 
poor condition or are 
damaged during the 
removal, they MUST be 
replaced otherwise 
exhaust gases may escape 
and water leaks occur. 
Before removing the hose 
ensure that the outlet and 
inlet are well above the 
waterline. 
 

NOTE:  

Please contact Halyard 
for replacement 
exhaust clamps, hoses 
and other exhaust 
system components. 
 
www.halyard.eu.com 

Summary of Contents for Exhaust Alert Mk3

Page 1: ...Exhaust Alert Mk3 Installation Operating Instructions THE SCIENCE OF SILENCE Halyard 2020 All Rights Reserved...

Page 2: ...the Components 4 3 1 Fitting the sensor 4 3 2 Fitting the Connection Block 5 3 3 Fitting the Master Gauge 5 Section 4 Wiring Connections 7 4 1 Connection Block 7 4 2 Wiring Master Gauge 7 4 3 Circuit...

Page 3: ...m careless use of hand tools lifting equipment power tools or unaccepted maintenance or working practices Because of the possible danger to persons or property from accidents that may result from the...

Page 4: ...t system immediately after the engine exhaust outlet The cooling water reduces the temperature of the exhaust system and reduces exhaust noise Should the cooling water flow be blocked or substantially...

Page 5: ...hs Electrical tie wraps or cable clips to secure the wiring to suitable supports A small electrical screwdriver to fit the terminals on the connection block Spanners to fix the sensors to the flexible...

Page 6: ...xhaust elbow as detailed in Fig 2 Tidy up the edges of the hole as necessary Identify the correct components from the sensor kit as per Fig 1 Fit rubber grommet G into the centre of one of the large p...

Page 7: ...fy 12V 24V dc power source Typically this is the ignition circuit of each engine to be monitored but it can be from an independent switch power source Secure the Connection block to a bulkhead or othe...

Page 8: ...hat a pilot hole is drilled first and its location is checked before proceeding with cutting the hole Clean up the hole edges as necessary removing any sharp edges Ensure the gauge seal is in place ag...

Page 9: ...ately 80mm of the outer sheathing from the Master gauge loom Remove 8mm of insulation of each core wire Lightly twist the strands of each core and insert into the appropriate connection block position...

Page 10: ...Exhaust Alert Operating Fitting Instructions 8 HMI 201 01 4 3 Circuit Diagrams Fig 4 Single Engine Single Helm Station Wiring Diagram...

Page 11: ...Exhaust Alert Operating Fitting Instructions 9 HMI 201 01 Fig 5 Twin Engines Single Helm Station Wiring Diagram...

Page 12: ...Exhaust Alert Operating Fitting Instructions 10 HMI 201 01 Fig 6 Single Engine Dual Helm Station Wiring Diagram No 120dB siren...

Page 13: ...Exhaust Alert Operating Fitting Instructions 11 HMI 201 01 Fig 7 Twin Engines Dual Helm Station Wiring Diagram No 120dB siren...

Page 14: ...en the clamping screws 4 6 Sensor Wiring for Twin Engine Installations Prepare the wiring for both sensors as in the Single Engine instructions above Connect the wires from the Port engine sensor to t...

Page 15: ...your connections and compare them with the appropriate wiring diagram Switch ON the engine s ignition power supply Both red and green lights should flash momentarily on the Master gauge and the intern...

Page 16: ...er leaks around the hose connections and the clamps are secure Note any rectification works must only be completed once the engine has been shut down and cooled sufficiently 5 4 Fault Diagnosis Halyar...

Page 17: ...e sensor with 16 metre cable H021249 AS135 Single engine dual station gauge with through hose sensors with 16 metre cable H021250 AS145 Single engine dual station gauge with removable through hose sen...

Page 18: ...Exhaust Alert Operating Fitting Instructions 16 HMI 201 01 Installation Notes Installation Date...

Page 19: ...Exhaust Alert Operating Fitting Instructions 17 HMI 201 01...

Page 20: ...HMI 201 01 Halyard M I Ltd 86 Cobham Rd Ferndown Ind Estate Wimborne BH21 7PQ T 44 1722 710922 E technical halyard eu com W www halyard eu com...

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