Halogen MP5A Operation & Maintenance Manual Download Page 3

MP5A Operation and Maintenance Manual

 

________________________________________________________________________________________________________________

 

Copyright

 

©

 

2023

2024

 

Halogen

 

Systems,

 

Inc.

 

All

 

rights

 

reserved

 

worldwide.

  

Rev.:

 

4.02

 

 

3

 

1.

 

Quick Start Flow Cell and CN01 Installation 

Install

 

Sensor

 

and

 

Flow

 

Cell

 

Install

 

the

 

Sensor

 

flow

 

cell

 

on

 

the

 

wall

 

with

 

Ports

 

vertically

 

oriented.

 

1.

 

Orient

 

the

 

sensor

 

with

 

the

 

outlet

 

port

 

facing

 

up.

 

2.

 

Connect

 

the

 

tubing

 

to

 

inlet

 

and

 

outlet

 

sampling

 

supply.

 

3.

 

Connect

 

the

 

sensor

 

to

 

the

 

center

 

4

 

pin

 

connector.

 

Connect

 

Communication

 

4.

 

Connect

 

the

 

communication

 

cable

 

to

 

Display

 

using

 

8

 

pin

 

connector

 

and

 

a

 

suitable

 

cable.

 

5.

 

Wire

 

PLC

 

per

 

wiring

 

diagram

 

and

 

communication

 

option

 

purchased

 

(e

 

g

 

4)

 

4

20

 

mA

 

or

 

Modbus

 

RTU.

 

a.

 

Note

 

CN

01

 

has

 

two

 

4

20

 

mA

 

outputs

 

and

 

CN

04

 

has

 

4

 

outputs.

 

b.

 

CN

01

M

 

is

 

a

 

two

output

 

display

 

with

 

a

 

connector

 

wired

 

for

 

Modbus

 

Communications.

  

Power

 

and

 

Water

 

6.

 

Turn

 

on

 

water

 

supply

 

and

 

allow

 

time

 

to

 

purge

 

air

 

from

 

Flow

 

Cell.

 

7.

 

Plug

 

in

 

Display

 

to

 

power

 

connection

 

using

 

plug.

  

(Conduit

 

may

 

also

 

be

 

used).

 

Operation

 

 

The

 

start

up

 

screen

 

will

 

appear

 

after

 

the

 

first

 

cycle

 

(Figure

 

7).

  

The

 

display

 

will

 

take

 

one

 

minute

 

to

 

update.

  

The

 

system

 

calibration

 

should

 

be

 

checked

 

at

 

start

 

and

 

commissioning.

 

If

 

air

 

is

 

detected

 

the

 

sensor

 

pump

 

will

 

cycle

 

on

 

and

 

off

 

three

 

times

 

to

 

remove

 

air

 

from

 

the

 

sensor

 

and

 

may

 

delay

 

the

 

first

 

cycle

 

completion

 

by

 

up

 

to

 

20

 

seconds.

 

 

Figure

 

1:

 

Start

 

up

 

screen

 

showing

 

the

 

number

 

of

 

4

20

 

mA

 

outputs

 

(4)

 

detected.

  

This

 

screen

 

will

 

appear

 

for

 

3

 

to

 

5

 

seconds.

 

 

Figure

 

2:

 

Main

 

Screen:

 

normal

 

display

 

after

 

startup

 

and

 

sensor

 

beginning

 

normal

 

operation.

  

This

 

screen

 

will

 

appear

 

for

 

3

 

to

 

5

 

seconds

 

 

Figure

 

3:

 

Display

 

after

 

start

up

 

and

 

complete

 

sensor

 

cycle

 

of

 

operation.

 

Check

 

sensor

 

calibration

 

(chlorine

 

and

 

pH)

 

using

 

a

 

known

 

method

 

to

 

determine

 

if

 

the

 

readings

 

are

 

accurate.

  

If

 

either

 

parameter

 

need

 

calibration,

 

see

 

the

 

Calibration

 

Section

 

of

 

the

 

manual.

 

Configure

 

Outputs

 

8.

 

If

 

using

 

4

20

 

mA

 

outputs

 

a.

 

Default

 

settings

 

are:

 

 

Output

 

1

:

 

Chlorine:

 

0

 

to

 

5

 

ppm

 

 

Output

 

2

:

 

Conductivity

 

or

 

(Optional

 

ORP)

 

 

Output

 

3

:

 

Temperature:

 

32

 

to

 

90°F

 

 

Output

 

4

:

 

pH:

 

0

 

to

 

14

 

b.

 

If

 

you

 

need

 

to

 

change

 

these

 

settings

 

to

 

match

 

your

 

PLC,

 

see

 

Configuration

 

Section

 

of

 

the

 

Manual.

 

9.

 

If

 

using

 

Modbus

 

output

 

a.

 

See

 

Modbus

 

Setup

 

document

 

for

 

register

 

map

 

in

 

communication

 

instructions.

 

b.

 

Enable

 

Modus

 

from

 

Display

 

(See

 

Modbus

 

Section

 

of

 

Manual).

 

C H L

‐‐ ‐‐ ‐‐ ‐‐ ‐‐

4

2 0

1 2 3 4

Start

 

Up

 

Screen

C H L

‐ ‐

p H

‐ ‐

O R P

‐ ‐

C O N D

‐ ‐ ‐

A D D R

1 2 5

Main

 

Screen

C H L

1 .

5 7

p H

7 .

4 0

O R P

8 0 3

C N D

4 1 3 0

T E M P

2 3

Main

 

Screen

Sensor

 

Modbus

 

address

 

(only

 

shown

 

at

 

start

 

up).

 

Indicates

 

number

 

of

 

4

20

 

mA

 

outputs

 

present.

 

Will

 

be

 

2

 

or

 

4

 

depending

 

on

 

display

 

model.

 

Summary of Contents for MP5A

Page 1: ...ble Diamond Pkwy Suite B10 Reno NV 89521 Phone 1 775 832 0495 www halogensys com info halogensys com GETTING TECHNICAL ASSISTANCE To get assistance for product installation or commissioning contact Ha...

Page 2: ...Options 15 6 1 Display Options 15 6 2 Output Configuration 15 6 3 Chlorine set up 4 20 mA 15 7 Maintenance 20 7 1 Wastewater Maintenance 20 7 2 Sensor Cleaning 20 7 3 Flow Cell Maintenance 20 7 4 Annu...

Page 3: ...nd commissioning If air is detected the sensor pump will cycle on and off three times to remove air from the sensor and may delay the first cycle completion by up to 20 seconds Figure 1 Start up scree...

Page 4: ...00 S Pressure limit 10 bar 145 psi Temperature 1 to 55 C Sample Compensation Automatic Factory calibration Yes Power consumption 24VDC 10 at 50mA 200 mA startup maximum Communication Modbus RTU RS485...

Page 5: ...ther than that specified in this manual Use of hazard information DANGER Indicates a potentially or imminently hazardous situation which if not avoided will result in death or serious injury WARNING I...

Page 6: ...20 mA Outputs 3 To a PC with an USB RS485 adapter The sensor is installed in a clear acrylic flow cell designed to purge air The inlet pressure should be limited to 60 PSI The flow rate can be from 0...

Page 7: ...he sensor facing up 3 Seat the sensor until the flange is flush with the top of the flow cell 4 Thread the collar down until it stops Hand tighten only 4 2 1Flow Cell Orientation Note that the orienta...

Page 8: ...1 1 Chlorine Negative Brown 2 1 PSU Positive or Conductivity Green 3 2 PSU Negative or Conductivity Yellow 4 2 Temperature Positive Gray 5 3 Temperature Negative Pink 6 3 pH Positive Blue 7 4 pH Nega...

Page 9: ...mm Slow Blow 3 5 Amp Labeled on the printed wiring board F1 and F2 5 Operation The start up screen will appear after the first cycle Figure 7 The display will take one minute to update The system cali...

Page 10: ...llows 1 Calibration check upon initial installation and normal process conditions 2 Check calibration at least every six months 3 If the value deviates by more than 20 then recalibrate the sensor Sinc...

Page 11: ...indicator will appear in the upper right area of the screen This indicates that the sensor is updating and will display the new value after it completes the cycle THE OLD VALUE WILL BE DISPLAYED UNTIL...

Page 12: ...ensor settings and calibrations have been changed and the sensor is not measuring correctly or has persistent error codes that cannot be resolved then restoring the default calibrations may resolve th...

Page 13: ...e following screen will appear You will need to get the Key Code from your supervisor or have a qualified person perform the calibration operation The Key Code consist of a series of keys pressed in o...

Page 14: ...ion is very stable If calibration is required the following procedure will adjust the pH reading 5 4 1Known Value To adjust the Known pH value follow these steps Press MENU button then select CALIBRAT...

Page 15: ...t 4 pH 5 to 12 Usually an integrator will want to match output settings to the units and scaling used on the PLC The most common changes will be detailed below The following example will change the ch...

Page 16: ...ple will change the output range from pH 5 to pH 12 to pH 0 to pH14 Use and use the keypress string below to get to the menu needed MENU 4 20 MA Options Set 4 20MA Range 4 20 PH DOWN DOWN DOWN SELECT...

Page 17: ...to set up the temperature 4 20 mA Output Change 4 20 mA Scaling Temp Settings Min Offset Max ppm Range span Disp Temp Default F 32 122 90 YES Desired C 0 40 40 NO Example 1 Set 4 20 mA Span from 32 F...

Page 18: ...less the OFFSET a Set Range to 122 32 90 090 Menu sequence will be MENU 4 20 MA Options Set 4 20MA Range DOWN DOWN SELECT Press DOWN arrow to decrement each digit to 90 then press SELECT to accept Fig...

Page 19: ...t 2 from PSU to Cond the label will not change to Cond even the 4 20 will be set for this output Be sure to adjust the high level to max conductivity level Scroll down to reach the ORP and CND lines A...

Page 20: ...remove the sensor from process rinse to remove any residual chlorine 1 Select a small container and fill with 2 of tap water and immerse the sensor 2 Power the sensor on and tap lightly to remove air...

Page 21: ...install new wear parts Remove parts from the replacement wear kit Install new wear ring into wear ring groove Install new impeller into impeller well Place 15 cleaning beads into the sensor end cover...

Page 22: ...ess in pH sensor Figure 16 and Figure 17 PN TOOL 0001 2 Rotate sensor counterclockwise CCW to unthread it Figure 18 3 Remove the old pH sensor and replace it with the new one Figure 19 4 Upon Startup...

Page 23: ...and correct 6 If the sensor still does not communicate then replace it with a new sensor Figure 20 Screen indicates no communication with sensor no sensor address found 8 2 Level One Problem Codes an...

Page 24: ...y be inaccurate Check process Replace sensor if TRO level is not accurate 37 pH low 5 Verify pH with handheld meter If sensor is not accurate replace the pH sensor 38 pH high 10 Verify pH with handhel...

Page 25: ...e take a photo of this screen To display this screen press the DOWN Arrow button from the main display This will bring up the screen below Press the Down Arrow again to display the next set of values...

Page 26: ...he sampling stream or the sensor orientation may be wrong Sensor is covered by brown slime or other contaminants Clean sensor using one of the two methods described in the Maintenance Section in the A...

Page 27: ...appropriate Accessory that you need for your installation Select Cable length if you need more than the Standard 1 5 M 5 length Select the Display type that you need There are options for 24VDC or 120...

Page 28: ...r Connection D01 Cable Gland PG21 24VDC Low Voltage Display for SCADA or Solar Power with 2 outputs 2 4 20 mA Cable Gland PG21 Cable Gland PG21 D01 4 Low Voltage Display for SCADA or Solar Power with...

Page 29: ...orine in the Display for up to 10 minutes This allows time after pulling the water sample for the DPD reaction 10 minutes The stored signal value will be used for the calibration of the sensor This is...

Page 30: ...o calibrate 1 2 3 or 4 using the up and down arrows 2 Connect an ammeter to output leads to read the live current of the output to be calibrated 3 Set display output to 4 mA by hitting select on Set o...

Page 31: ...eplacing a pH sensor using pH 7 and pH 10 buffers You can obtain these from any laboratory supply 1 Place sensor in 7 Buffer solution Navigate to Save Buffer 7 menu item Menu Calibration pH Buffer Cal...

Page 32: ...emperature Calibration Activate the Long Menu by holding Select and for 3 seconds Navigate to MENU Calibration Temp Enter desired temperature in Celsius Press Save Now 11 5 Changing Modbus Options MEN...

Page 33: ...it is sometimes useful to view the log file entries Log file entries are not timestamped but are recorded continuously in a loop There is a maximum of 65 000 entries The last log entries appear first...

Page 34: ...t shown ORP Oxidation Reduction Potential if enabled in Configuration Err Error Code See Troubleshooting section AUX Indicates if air is present Values about 2100 are usually due to air Can also indic...

Page 35: ...s several options to do this under Diagnostics The following steps may be used to adjust the slope and zero values to adjust the readings without going through the entire calibration process Figure 23...

Page 36: ...ual measurements of the sensor To disable 0 00 precision on the chlorine reading 0 01 scroll down to the Dsp 01 and put a dash next to this measurement If Conductivity is enabled PSU will not display...

Page 37: ...HL Menu Delayed Chlorine Cal Take sample DPD Level Save value Success Limit reached hi or low e14 CHL Zero Is sensor in Zero Y N Save Value Success Failed make sure in zero nnn nA e13 Fast Chlorine Ca...

Page 38: ...You Sure Y Restarting Configuration Measurement Options Do pH Do ORP Do PS EOC Hld Display Options Disp pH Disp ORP Dsp CND Dsp PSU Dsp 01 Key Cde Deg F Backlite 4 20 mA Options Set 4 20MA Span Upper...

Page 39: ...lope Edit Offset Logs View last log Erase logs Clear Errors 13 Other Installation Methods 13 1 Pipe Installation Locate the sensor in a straight length of pipe at least 1 5 times the pipe diameter bot...

Page 40: ...nd Maintenance Manual ________________________________________________________________________________________________________________ Copyright 2023 2024 Halogen Systems Inc All rights reserved world...

Page 41: ...dry area preferably at eye level using the tabs on the enclosure The side with the single knockout should face downward Figure 7 D 01 Display enclosure should be installed single knockout facing downw...

Page 42: ...ll the sensor using a 45 1 NPT thread FIP by socket adapter on the end of the sensor 3 Position the sensor so that the outlet port it oriented vertically to purge air with the 45 fitting 4 Run the sen...

Page 43: ...tube or pipe for mounting the components 13 4 2 Assembly 1 Follow instructions to assemble panel and enclosure on a 1 Pipe or tube not included 2 Pick a convenient spot for the Display 3 Wire a two w...

Page 44: ...y misuse neglect accident or improper application or installation Damage caused by any repair or attempted repair not authorized by the Halogen Systems Any product not used in accordance with the inst...

Page 45: ...tic and Semi Automatic Laboratory Equipment for Analysis and other Purposes UL 61010 2 081 2019 Ed 3 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 Gene...

Reviews: