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WARNING :  Since the desoldering gun can reach a very high temperature, please work carefully. 

  Except when cleaning the nozzle and heating element, always turn the power switch 
  off and disconnect the power plug before performing any maintenance procedure.

The desoldering gun will be extremely hot. 
During maintenance, please wear gloves 
and work carefully.

CAUTION

The cleaning pin will not pass through 
the nozzle until the solder inside the 
nozzle is completely melted.

CAUTION

The inside hole and the surface of the 
nozzle is plated with a special alloy. 
Should this alloy become eroded by 
high-temperature solder, the nozzle 
will not be able to maintain the proper 
temperature.

CAUTION

  ·If the cleaning pin does not 
   pass through the hole in the 
   nozzle, clean with the cleaning 
   drill.

The cleaning pin passes 
completely through the hole.

Cleaning with the nozzle cleaning pin.

Cleaning with the cleaning drill.

• Before cleaning

• After cleaning

Insert the bit while turning it clockwise.

Pull the drill bit out straight without turning it.

solder plating

Diameter of hole is
widened through erosion.

Note

CAUTION

Please use the proper sized 
cleaning pin or cleaning drill 
for the nozzle diameter.

If the cleaning drill is forced 
into the nozzle, the drill bit 
could break or be damaged.

CAUTION

Unfortunately, it is often diffi-
cult to observe this condition.
Therefore, if desoldering effi-
ciency goes down and all oth-
er parts appear to be OK, the 
nozzle is probably eroded and 
should be replaced.

Servicing the Desoldering Gun

    Inspect and clean the 
    nozzle.

  ·Plug  in  the  power  cord,  turn
   the power switch on and let the 
   nozzle heat up.
  ·Clean out the hole of the nozzle 
   with the nozzle cleaning pin. 

  ·Check  the  condition  of  the 
   solder plating on the tip of the 
   nozzle.
  ·If it is slightly worn, recoat the 
   tip with fresh solder to prevent 
   oxidation.
  ·Check the condition of the 
   surface and inside hole of the 
   nozzle.
  ·If either is worn or eroded, or 
   the  inside  diameter  seems 
   unusually  wide,  replace  the 
   nozzle. 

12

(Desoldering Gun)

Maintenance

Properly maintained, the Hakko 470B desoldering gun should provide years of good service. 
Efficient desoldering depends upon the temperature, and the quality and quantity of the solder 
and flux. Perform the following service procedures as dictated by the conditions of the gunÕs usage. 

Summary of Contents for 470B

Page 1: ...anual in a safe easily accessible place for future reference Packing List Precautions Part Names Operation Maintenance Replacement Parts Parts List Specifications Wiring Desoldering Gun Station Prepar...

Page 2: ...ase Desoldering Gun 1 Packing List Please check to make sure that all the items listed below are included in the Hakko 470B package Station Desoldering Gun Iron Holder Base Spring Iron Holder Cleaning...

Page 3: ...precautions Do not use the unit for applications other than desoldering Do not rap the desoldering gun against the work bench to shake off residual solder or otherwise subject the iron to severe shoc...

Page 4: ...heat for melting solder Entrance for melted solder Expendable part Filter Pipe Set the ceramic paper filter L No A1033 Contains melted solder and flux using filters Filter are expendable parts Back Ho...

Page 5: ...e power switch is turned to ON Power Switch When turned to ON the heating element starts to heat up CAL Calibration Used for calibrating the temperature after replacing the Heating Element Receptacle...

Page 6: ...ing Iron Holder No B1094 Cleaning Pin Holder No B1095 Securely insert the cleaning pin holder Cleaning Sponge Iron Holder Base Tube red Preparation Assembly and Connection Assemble the Hakko 470B on a...

Page 7: ...element broken Secure the plug by turning it clockwise Fully insert the hose into the vacuum outlet cap Insert the cord assembly by keying the plug to the key on the receptacle The power lamp lights u...

Page 8: ...ll amount of solder We recommend the Hakko 191 thermometer or Hakko 192 soldering tester for measuring the nozzle tem perature If the tip of the nozzle is coated with oxide the nozzle s heat conductiv...

Page 9: ...in the P W B CAUTION Absorb the solder by slowly moving the lead back and forth with the tip of the nozzle Slowly move the lead with the nozzle Nozzle P W B Solder Lead Apply the nozzle to the soldere...

Page 10: ...ator and with the hole of the nozzle open pull the trigger and look at the indicator If it is red clean the nozzle and heating element empty the filter pipe and replace the filters If the indicator is...

Page 11: ...d large scale transformer terminals Use a preheating oven or heating gun to heat the P W B to a temperature that won t damage the board or its compo nents between 70 C 160 F and 80 C 180 F then desol...

Page 12: ...de of the gun short circuited Pump does not operate Is the cord assembly properly connected Reconnect the cord assembly refer to p 6 Is the nozzle or hole in the heating element clogged Clean it refer...

Page 13: ...ter of hole is widened through erosion Note CAUTION Please use the proper sized cleaning pin or cleaning drill for the nozzle diameter If the cleaning drill is forced into the nozzle the drill bit cou...

Page 14: ...ng pin Be sure the solder in the hole in the heating element is completely heated before cleaning the hole Examine the front holder Examine the spring filter Examine the ceramic paper filter L No A103...

Page 15: ...mperature will drop CAUTION Attach the spring filter to the front holder Attach the front holder to the filter pipe Secure the filters Assemble the heating element Attach the nozzle and securely tight...

Page 16: ...ce the ceramic paper filter No A1009 Reassemble the filter case Remove the ceramic paper filter and inspect it If it is stiff with flux replace it Ceramic Paper Filter S No A1009 Remove the filter ret...

Page 17: ...If the valve plate is bent or stiff replace it If the exhaust filter is dirty replace it Cleaning the Pump Disassemble the pump heads Clean the pump head Remove the valve plate and fixing plate Remove...

Page 18: ...ts Separate the housing Detach the terminal and remove the heating element 17 Replacement Parts Glass Tube Detach the terminal The resistance value of a working heating element is 2 4 at 23 C 73 F If...

Page 19: ...d reassemble Heating element 24V 50W Recalibrate the tempera ture The resistance of new heating element varies resulting in variations in operating tem peratures It is necessary to recalibrate the tem...

Page 20: ...ote Spare or repair parts do not include mounting screws if they are not listed on the description Screws must be ordered separately Pan Head Screw with Washer M 3 x 6 2 B2068 Power Cord 3 Core Americ...

Page 21: ...Name Description B1471 Cord Assembly With Micro Switch Plug B1024 Cord Holder set of 4 B1022 Cord Stopper B1026 Micro Switch B1021 Trigger A1029 Heating Element 24V 50W A1003 Nozzle S 1 0 0 04 in B101...

Page 22: ...ning Drill for 0 8 mm 0 03 in Nozzle Cleaning Drill for 1 0 mm 0 04 in Nozzle Cleaning Drill for 1 3 mm 0 05 in Nozzle Cleaning Drill for 1 6 mm 0 06 in Nozzle B1087 B1088 B1089 B1302 B1303 B1304 B130...

Page 23: ...WA KU OSAKA 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 OVERSEAS AFFILIATES U S A AMERICAN HAKKO PRODUCTS INC 25072 ANZA DR SANTA CLARITA CA 91355 U S A TEL 805 294 0090 FAX 805 294 0096 Toll...

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