Hagie STS12 Operator'S Manual Download

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ABBREVIATIONS

A/C ................................................. AIR CONDITIONING

ACCUM ............................................... ACCUMULATOR

ADJ ................................................................... ADJUST

ADPTR ........................................................... ADAPTER

ALT .......................................................... ALTERNATOR

AMP ................................................................. AMPERE

APPROX ........................................... APPROXIMATELY

ASSY ............................................................ ASSEMBLY

AUX .............................................................. AUXILIARY

BRKT .............................................................. BRACKET

BTTRY.............................................................BATTERY

C ....................................................................... CELSIUS

CAL ......................................................... CALIBRATION

CCA ........................................ COLD CRANKING AMPS

CHEM ............................................................CHEMICAL

cm ............................................................ CENTIMETER

CYL ............................................................... CYLINDER

DIA ................................................................. DIAGRAM

DISPL .................................................. DISPLACEMENT

EA ......................................................................... EACH

ELECT ........................................................... ELECTRIC

F ............................................................... FAHRENHEIT

FIG .....................................................................FIGURE

FRT ..................................................................... FRONT

FT .......................................................... FOOT OR FEET

GA ...................................................................... GAUGE

GAL ...................................................................GALLON

GPA ............................................. GALLONS PER ACRE

GPM ........................................ GALLONS PER MINUTE

GPS ...................... GLOBAL POSITIONING SATELLITE

HAL ................................................................HALOGEN

HR ........................................................................ HOUR

HYD ............................................................ HYDRAULIC

HYDRO ................................................. HYDROSTATIC

ID ...................................................... INSIDE DIAMETER

IN ............................................................................ INCH

INFO ....................................................... INFORMATION

Km/H .................................... KILOMETERS PER HOUR

L ............................................. LITER (DISPLACEMENT)

ℓ .............................................................. LITER (LIQUID)

LB ....................................................................... POUND

m ........................................................................ METER

MAINT .................................................... MAINTENANCE

MIN .................................................................... MINUTE

M/F............................................................. MAINFRAME

MPH .................................................. MILES PER HOUR

MT...................................................................... MOUNT

MTH ................................................................... MONTH

MTR ................................................................... MOTOR

NO ................................................................... NUMBER

OD ............................................... OUTSIDE DIAMETER

POLY .................................................. POLYETHYLENE

PRESS ......................................................... PRESSURE

PRKNG ........................................................... PARKING

PSI ................................. POUNDS PER SQUARE INCH

QT ....................................................................... QUART

RAD .............................................................. RADIATOR

REC .................................................... RECOMMENDED

REQ .............................................................. REQUIRED

RPM ................................ REVOLUTIONS PER MINUTE

SEC ................................................................. SECOND

SERV ............................................................... SERVICE

SMV ...................................... SLOW MOVING VEHICLE

SOLE ............................................................ SOLENOID

SOLU ............................................................ SOLUTION

SPEC ................................................... SPECIFICATION

STRG ............................................................ STEERING

SQ.................................................................... SQUARE

TACH ...................................................... TACHOMETER

TEMP .................................................... TEMPERATURE

TERM .............................................................TERMINAL

TRD .................................................................... TREAD

TT ................................................................TUBE-TYPE

TU ................................................................. TUBELESS

VAR ............................................................... VARIABLE

V ............................................................................ VOLT

VFC.................................. VARIABLE FLOW CONTROL

VLV ...................................................................... VALVE

W/ .......................................................................... WITH

W/O................................................................. WITHOUT

W ...................................................................... WEIGHT

WD .......................................................... WHEEL DRIVE

WHL .................................................................... WHEEL

WK ........................................................................ WEEK

Summary of Contents for STS12

Page 2: ...OMPANY OPERATOR S MANUAL FOR HAGIE MODEL STS 12 HI TRACTOR 01 04 493311 2003 Hagie Manufacturing Company Clarion Iowa USA BOX 273 CLARION IOWA 50525 515 532 2861 COVERS MACHINE SERIAL NUMBERS U1600440...

Page 3: ...TATIC ID INSIDE DIAMETER IN INCH INFO INFORMATION Km H KILOMETERS PER HOUR L LITER DISPLACEMENT LITER LIQUID LB POUND m METER MAINT MAINTENANCE MIN MINUTE M F MAINFRAME MPH MILES PER HOUR MT MOUNT MTH...

Page 4: ...attempted herein to cover all of the adjustments required to fit varying conditions However there may be times when special care must be considered Hagie Manufacturing Company reserves the right to ma...

Page 5: ...of resale this manual should accompany the sprayer If you do not understand any part of the manual or require additional information or service contact the Hagie Customer Support Department Hagie Manu...

Page 6: ...ION 13 14 III SPECIFICATIONS 15 19 IV OPERATING INFORMATION 20 52 V CALIBRATION 53 54 VI TRANSPORTING 55 56 VII SERVICE AND MAINTENANCE 57 80 VIII STORAGE 81 82 IX TROUBLE SHOOTING 83 90 X LIMITED WAR...

Page 7: ...hazard warning lights when traveling on public roads day or night unless prohibited by local law Make sure SMV emblem is in place and visible from rear when traveling on public roads Most accidents o...

Page 8: ...gs Operate engine at recommended RPMs to assure proper charge pressure for hydrostatic drive system which controls braking performance Start engine from operator s seat only Do not by pass safety star...

Page 9: ...d allow it to cool before refueling Do not smoke while refueling Do not fill fuel tank completely Fuel may expand and run over GENERAL REPAIR MAINTENANCE Turn off engine before checking adjusting repa...

Page 10: ...s or spray residue from sprayer to prevent corrosion and deterioration Select a safe area to fill flush calibrate and clean sprayer where chemicals will not drift or run off to contaminate people anim...

Page 11: ...be replaced Following are locations of important safety decals Replace them if they are torn or missing All warning decals and other instructional Hagie decals or machine striping may be purchased th...

Page 12: ...650339 9 DECALS CONTINUED On hydraulic reservoir to left of sight gauge 650337 Inside right hand cab window above controls I SAFETY DECALS On engine compartment in front of air intake 650118...

Page 13: ...650848 650340 650339 10 Inside right hand cab window above controls On ladder pivot tube I SAFETY DECALS On transom near boom control manifold...

Page 14: ...650849 650851 650850 11 DECALS CONTINUED Left rear mainframe I SAFETY DECALS On engine compartment near fuel cell cap Left side solution tanks...

Page 15: ...650852 650982 650981 Above left door handle inside cab 12 On engine compartment near radiator cap Above top battery I SAFETY DECALS...

Page 16: ...ification the engine has a serial number the hydrostatic pumps have serial numbers the wheel motors have identification tags and the planetary hubs have identification plates that describe the type of...

Page 17: ...NTIFICATION NUMBERS Front Rear Planetary Hubs Left Right Front Rear Hydrostatic Pumps Refer to parts manual Front Wheel Motors Left Right Refer to parts manual Rear Wheel Motors Left w Sensor Right w...

Page 18: ...R DIMENSIONS GENERAL SPRAYER INFORMATION Frame type 4 x 8 modular platform frame Suspension 4 wheel ind auto air ride Approximate dry weight 20 700 lb Shipping width 143 H Width booms folded 120 tread...

Page 19: ...Sauer Danfoss Tandem 90 series Range 150cc 75 X 2 pressure compensated with electronic displacement control Drive train All time four wheel drive Speed Low 0 14 mph 0 22 5 km h Medium 0 18 mph 0 29 0...

Page 20: ...or female 3 in 7 6 cm I D Solution Tank Standard 1200 gal 4542 stainless steel w sight gauge Agitation Sparge type with electronic variable speed control General Spray System Pump Centrifugal hydrauli...

Page 21: ...ward 2 halogen work lights 1 each CAB AND INSTRUMENTS Cab General cab Tilt steering Windshield wiper washer Power side mirrors Dome light Tinted glass Training seat Temperature control Full range A C...

Page 22: ...ng circumference 219 0 in 5563 mm Optional wide 580 70R38 Radial TU Air pressure 23 PSI 160 kpa Tire width 23 1 in 587 mm Load capacity at 25 MPH 40 2 Km H 8550 lbs 3875 kg Overall diameter 72 2 in 18...

Page 23: ...Do not operate the engine when oil is below the low mark on dipstick 2 Check the coolant level in the radiator and the coolant overflow reservoir 3 Check the hydraulic oil reservoir level 4 Check coo...

Page 24: ...or white exhaust smoke during cranking indicates no fuel is being delivered 4 Observe warning lights on ignition switch panel fig 4 02 after start up 5 If any functions do not operate shut off engine...

Page 25: ...turning off the engine reduce engine speed and allow the engine to idle at least three minutes Cruise Control The maximum speed of the hydrostatic control lever may be adjusted with the cruise control...

Page 26: ...itch panel To engage the brakes press the safety lock fig 4 05 on the switch up While holding the safety lock up depress the top of the switch fig 4 06 To release the brakes de press the bottom of the...

Page 27: ...pplying each of these systems the hydraulic oil is sent to the oil cooler at the rear of the engine compartment Here it is cooled and then sent back to the hydraulic oil reservoir DO NOT GO NEAR LEAKS...

Page 28: ...11 item 2 Depress the top of the switch to raise the ladder and depress the bottom of the switch to lower the ladder If in the raised position ladder will automatically lower when machine is turned of...

Page 29: ...d pressing the bottom of any switch will move that leg IN 4 Observe the tread width on each leg Front legs use indicator decals fig 4 13 and rear legs use electronic sensors and the message center in...

Page 30: ...FORMATION 60 80 90 foot boom system with all extensions folded out 90 feet control of lift page 28 level page 29 horizontal fold page 30 and vertical fold page 31 All STS 12 spray booms are equipped w...

Page 31: ...e GRAY UP or the RED DOWN buttons on the hydrostatic drive handle fig 4 16 item 1 2 While depressed either button activates the transom lift cylinders fig 4 15 FIG 4 15 FIG 4 17 FIG 4 16 1 2 NOTE See...

Page 32: ...t or right RED DOWN buttons on the hydrostatic drive handle fig 4 19 items 1 thru 4 While depressed these buttons activate the level cylinders connecting either boom to the transom fig 4 18 This adjus...

Page 33: ...e depress the top or bottom of either or both BOOM FOLD switches fig 4 22 While depressed these switches activate cylinders connecting either boom to the transom fig 4 21 Fold or unfold the booms in a...

Page 34: ...ner boom section and the center boom section fig 4 24 Fold or unfold the booms in an open area only Make sure there are no overhead obstructions or wires to interfere with extension folding FIG 4 25 F...

Page 35: ...he booms get to the cradle the more careful you need to be while making adjustments to avoid damage Raise each individual boom level until it clears the outer cradle stop fig 4 27 Fold the boom in tow...

Page 36: ...section fig 4 30 Remove the pin on the back side of the boom so it will hinge forward fig 4 31 and secure it with rear pin fig 4 32 Repeat these steps on the other side and recalibrate monitor accordi...

Page 37: ...etting 1 000 RPM Increase engine RPM slowly until full recommended operating RPM is reached 4 If desired activate the agitation system 5 Turn on the solution pump switch 6 Turn on main spray power 7 P...

Page 38: ...he solution pressure gauge fig 4 35 gives the operator a constant visual display of the amount of solution being applied measured in PSI The pressure as determined by the monitor controlled variable f...

Page 39: ...t boom configura tions are divided into five sections with three valves mounted on the transom and one mounted on each boom Boom Valve Switches The electronic boom solution valves are controlled by a...

Page 40: ...free execution such as turning the main solution switch OFF as you arrive at the end rows of a field and turn it back ON as you enter the field again Whichever switch supplied the power to the boom so...

Page 41: ...ow switch back to the center OFF position As you engage either fence row nozzle you may notice a drop in solution pressure A set of amber L E D lights mounted on the transom on either side of the boom...

Page 42: ...r solution supply fig 4 44 item 2 and fill to the desired level You may also fill the rinse tank from ground level fig 4 44 item 1 with owner supplied connection When finished shut the valves and retu...

Page 43: ...with nurse tank suck or load F valve on E valve on To activate suck on pump flip the inductor control switch up fig 4 46 item 1 This will start the pump and increase engine speed Flip switch down afte...

Page 44: ...g 4 49 on the right hand console controls the rate of flow through the sparge system While watch ing the indicator on the sparge valve fig 4 50 increase or de crease the flow rate with the agitation c...

Page 45: ...rease the pressure in the foam tank you must first open either the left or right foam valve for a moment to relieve system pressure Then adjust regulator accordingly See figure below for foam drop val...

Page 46: ...concentrate according to the label on the container After filling is complete close the 2 ball valve on top of the tank Start the sprayer s engine and adjust the air pressure accordingly see previous...

Page 47: ...safe area to rinse spray system and clean sprayer where the chemicals will not drift off to contaminate people animals vegetation or water supply 44 NOTE Refer to chemical manufacturer s guide for typ...

Page 48: ...L WITH FRESH WATER ONLY NOTICE HAND WASH ONLY NOTICE Fill hand wash system tank fig 4 57 with fresh water only The hand wash valve is located under the left side of the sprayer fig 4 58 Remember to cl...

Page 49: ...also houses two halogen field lamps fig 4 61 item 1 Use these lights when operating in a field after dark Turn them on by twisting the light switch to the second ON position fig 4 62A Turn them off w...

Page 50: ...ts when operating in a field after dark Turn them on by pushing the light switch down away from you fig 4 64 To turn them off lift the light switch up toward you Turn them off when entering a public r...

Page 51: ...g switch you must return it to the OFF position by hand after completing your turn Hazard Warning Lights To activate the flashing hazard warning lights fig 4 66 4 67 item 1 depress the FLASHER switch...

Page 52: ...49 HAGIE STS 12 CAB Emergency Exit 50 Windshield Wiper Washer 51 Message Center 52 IV OPERATING INFORMATION FIG 4 68...

Page 53: ...exit handle fig 4 69 and lift upward fig 4 70 2 Push door outward until latch post on frame is centered in the notch on door handle fig 4 70 item 1 3 Push handle downward to free it from latch post fi...

Page 54: ...to operate until the switch is returned to the OFF position To activate the windshield washer pump depress the windshield washer switch fig 4 72 item 2 and hold the switch down until the desired amoun...

Page 55: ...ough the sprayer had just been started Scroll Pressing the scroll button lets you browse through ten different readings on the dis play 1 Tread setting of left rear and right rear tires 2 Intake air t...

Page 56: ...es and sizes of nozzles Select as recommended by the catalog and install the type and size of nozzles best suited for the intended spraying job The type and size of nozzles selected will depend upon t...

Page 57: ...er acre The measured flow rate should be the same as the flow rate shown on the chart below The chart shows rate of discharge in gallons per minute for various field speeds and row spacings to apply 1...

Page 58: ...f road before stopping 8 Keep a proper lookout and maintain control of the sprayer 9 Do not drive under trees bridges wires or other obstructions unless there is clearance 10 Use extra care before ent...

Page 59: ...icle emblem when traveling over 25 miles per hour TRAILERING CONTINUED a Pull the trailer to flat ground Apply the pulling vehicle s parking brake and turn off the engine Use tire chocks to keep the t...

Page 60: ...DJUST VLVS SOLUTION LINE STRAINER TORQUE HUB OIL LEVEL WET TANK FRONT LEG STRG ZERKS 4 PLACES 2 EACH REAR LEG BRG ZERKS 2 PLACES 1 EACH TREAD ADJUSTMENT BEARING TORQUE BATTERIES LUG NUT TORQUE TIRE PR...

Page 61: ...page 61 7 Check solution line strainer page 68 8 Drain wet tank page 78 9 Check batteries page 71 HOURS 10 Initial checks after receiving machine IMMEDIATELY 1 Check lug nut torque then every 50 hours...

Page 62: ...sure in line filter on tread adjust stack valve page 68 9 Clean solution line strainer page 68 10 Change batteries page 71 11 Knock particles from fresh air intake cab filter page 69 12 Change fresh a...

Page 63: ...3 Check tread adjust bearing bolt torque page 75 HOURS 100 Every 250 HOURS 1 Check A C compressor belt page 73 2 Change hydrostatic charge pressure filters page 67 3 Change hydraulic suction filters p...

Page 64: ...n fluid or agricultural hydraulic transmission fluid Replace the oil in the hydraulic reservoir at 500 hours or at the beginning of each spraying season whichever comes first 61 FLUIDS Engine oil OIL...

Page 65: ...fter the first 50 hours of operation preferably in a loaded condition Subsequently it should be changed every 500 hours after that or once a year whichever comes first To change the Torque Hub oil pos...

Page 66: ...ot engine Always allow the engine to cool before servicing cooling system A 50 50 antifreeze water mixture is a conservative mixture which allows good protection against both overheating and freezing...

Page 67: ...for the best economy and performance under most operating conditions In operating conditions under 32 F use a blend of No 1 and No 2 diesel fuel The addition of No 1 diesel fuel may cause loss of pow...

Page 68: ...r conditioning system Windshield Washer Fluid The windshield washer reservoir is located under the cab fig 7 10 Check it occasionally and refill it from the cap inside the cab fig 7 11 with non freezi...

Page 69: ...ment should only be removed if it is going to be replaced After loosening the air cleaner clamp and removing the end cap carefully remove the filter so as to not knock any dust off the filter and into...

Page 70: ...r if necessary the screen may be soaked with soapy water and scrubbed with a brush 67 Hydraulic Suction Filter Remove and install a new 10 Micron rated suction filter fig 7 16 at the end of the first...

Page 71: ...ll filter paying attention to direction of flow so the end marked OUT is oriented correctly Solution Line Strainer To help maintain consistent application rates check the solution line strainer fig 7...

Page 72: ...paper element and gently tap it against a flat surface Direct low pressure compressed air through the filter to remove larger particles Replace the paper filter if necessary CHARCOAL FILTER fig 7 22 R...

Page 73: ...ing plate fig 7 25 item 2 of each front leg four places total Grease all four zerks once a week or every 50 hours whichever comes first To maintain bearing integrity grease the bearing plate on each r...

Page 74: ...e terminals clean and their caps in place when not in use 71 VII SERVICE AND MAINTENANCE NOTE To ensure the best electrical contact battery terminal connections should be as clean and as tight as poss...

Page 75: ...em under cab fig 7 29 for cab functions and controls located in the cab such as ladder lights tread adjust etc and engine compartment fig 7 30 for engine functions Refer to the Hagie STS 12 Parts Manu...

Page 76: ...tion of belt length cracks that intersect with transverse cracks are not acceptable Replace the belt if it is frayed or has pieces of material missing A C Compressor Belt To tighten air conditioner co...

Page 77: ...foot pounds and again finally to 180 dry foot pounds To install wheel and tire assembly on the Torque Hub lubricate studs with anti seize grease Align the wheel bolt holes with the Torque Hub studs an...

Page 78: ...tread adjustment see page 26 If the tread still adjusts smoothly see next step If the tread does not move skip to step 6 5 Repeat steps 1 and 3 until the tread does not move 6 Reduce torque setting t...

Page 79: ...rs of an inch Toe in is pre set at the factory and should not have to be adjusted unless the steering cylinders are removed Difficulty steering one way versus the other may also indicate incorrect toe...

Page 80: ...ront steering cylinders carefully 1 Loosen jam nut FIG 7 41 item3 2 Move left and right tires evenly until difference in di mension A and B FIG 7 42 are within specified range 3 Screw swivel assembly...

Page 81: ...ozzle body cap fig 7 43 item 1 and inspect the diaphragm for wear or fit fig 7 43 item 2 Replace if necessary Refer to accompanying manual containing nozzle information Calibration See pages 53 54 on...

Page 82: ...page 74 for recommended wheel bolt torque specifications and torquing pattern Mounting If you do not have proper mounting equipment let your local qualified tire sales service dealer mount the tire f...

Page 83: ...raulic reservoir oil level Add hydraulic oil Solution line strainer Remove and clean Batteries Clean and or tighten Radiator grille screen Clean Look for loose or missing items such as shields Tighten...

Page 84: ...minals with petroleum jelly and store battery in cool dry place 9 Thoroughly clean the sprayer Touch up any painted surfaces that are scratched or chipped For touch up paint recommendations contact th...

Page 85: ...it comes out all boom openings Repeat the above process with both the foam marker and rinse systems 13 If the sprayer must be stored outside cover it with a waterproof cover 1 Inspect the condition an...

Page 86: ...fuel filters Refer to engine manual for cold weather starting information Check starter and battery SUGGESTED REMEDY POSSIBLE CAUSE PROBLEM Dead battery Poor battery connections Starter or starter re...

Page 87: ...Water in fuel Dirty air cleaner element Poor grade of fuel Fuel tank vent clogged Clogged fuel filter Low oil level in crankcase Cold engine Reduce load Remove all foreign material and clean all items...

Page 88: ...leak in suction line Solution tank valve closed Orifice in back of gauge clogged Faulty gauge Air leak in suction line Glycerin leaking from gauge Making sure the solution tank is not empty solution p...

Page 89: ...ct terminals Separation in wire Faulty switch Short in solenoid coil Bad valve Solution pump not producing normal pressure Malfunction of electric solution valve Remove screen clean thoroughly tighten...

Page 90: ...d refer to parts manual SUGGESTED REMEDY PROBLEM POSSIBLE CAUSE Machine won t move in either direction Machine will move in only one direction Engine speed too low Oil level in reservoir low Clogged f...

Page 91: ...n Service and Maintenance Allow for adequate warm up period Check and replace filter Inspect for collapsed suction hose Replace hydrostatic pump or motor Allow for adequate warm up period Increase eng...

Page 92: ...n pump hand feed two 2 quarts approved oil through suction hose by bumping engine w starter careful not to start engine re install hose tighten all fittings Replace hydraulic pump Allow for adequate w...

Page 93: ...or replace Clean and tighten Tighten alternator belt Replace alternator Clean and tighten ground Replace bulb Check continuity and replace wire Replace switch Batteries contain sulfuric acid Avoid co...

Page 94: ...hts which may vary from state to state b Hagie makes this warranty only to the original purchaser of its new equipment c The warranty period ends 12 months from the date of delivery of equipment to th...

Page 95: ...ators 26 Hydrostatic Drive System 22 L L E D Indicators Boom Solution Valve 36 Fence Row Nozzle 38 Lights Field Lights 46 Hazard Warning Lights 48 Highway Lights 46 Running Lights 48 Turn Signal 48 Wo...

Page 96: ...65 Switch 51 Winter Storage Directions 81 82 Lubrication 70 Limited Warranty 91 Lug Nuts 74 M Maintenance Schedule 57 60 Message Center 52 O Operating Information 20 52 P Parking Brake 23 Pressure Gau...

Page 97: ...94 NOTES...

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