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Hach LANGE ULTRATURB sc Operating Instructions Manual Download Page 31

26

Installation

Fig. 3-24

Termination box connection terminals

1.

Screen (grey)

6.

Not used

2.

Ground (black)

7.

+12 V DC (brown)

3.

Data cable - (white)

8.

Pre-assembled in the factory

4.

Not used

9.

Sensor connecting cable

5.

Data cable + (blue)

10. Connecting cable to the controller

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Summary of Contents for LANGE ULTRATURB sc

Page 1: ...400 688 9809...

Page 2: ...DOC023 52 03231 Oct03 ULTRATURB sc ULTRATURB plus sc Operating instructions 400 688 9809...

Page 3: ...LANGE Group 2003 All rights reserved Printed in Germany 400 688 9809...

Page 4: ...DOC023 52 03231 Oct03 ULTRATURB sc ULTRATURB plus sc Operating instructions LANGE Group 2003 All rights reserved Printed in Germany 400 688 9809...

Page 5: ...400 688 9809...

Page 6: ...oning 28 4 1 Commissioning 28 Section 5 Operation 29 5 1 Using the keypad 29 5 2 Controller display 30 5 2 1 Setting display contrast 31 5 2 2 Selecting language 31 5 2 3 Setting date and time 32 5 3...

Page 7: ...aring formazine solution in accordance with DIN EN ISO 7027 54 6 6 Changing fuses 55 Section 7 Faults causes rectification 56 7 1 Error messages 56 7 2 Warnings 56 7 3 Wrong passcode 56 Section 8 Spar...

Page 8: ...ired Air bubble compensation physical mathematical Calibration permanently set in the factory Validation using formazine StablCal dry standard CVM Sample flow rate min 0 2 l min max 1 l min max 6 bar...

Page 9: ...to 40 C at sensor power 25 W Storage temperature 20 to 70 C 95 relative humidity non condensing Housing enclosure rating IP 66 metal housing with corrosion resistant surface finish Power supply 100 2...

Page 10: ...the optical system as it starts to build up and significantly reduces the user maintenance Cleaning is performed at an interval set to suit local requirements The cleaning intervals are adjusted to s...

Page 11: ...s supplied 1 ULTRATURB sc sensor 5 Factory test certificate 2 sc100 controller 6 Accessory set LZP816 3 Connecting cable length as per order 7 Wiper set for 4 changes LZV275 only plus version 4 Operat...

Page 12: ...play unit and the display unit plugged into the mains Shortly after the display unit is plugged in the display is activated and the instrument switches to the display of measurements Here the measured...

Page 13: ...echanical installation Note This system is only allowed to be installed by qualified personnel Fig 3 1 Installation overview 1 Mains connection 4 Connecting cable 2 sc100 controller 5 Mains cable 3 UL...

Page 14: ...Fastening lug 2x for switch panel installation 7 Oval head bolt 4 M6 x 100 mm 3 Clip for switch panel installation or mounting on vertical or horizontal pipe profiles 8 Washer 4 4 Rubber seal for swit...

Page 15: ...ssory set connection LZP816 1 Sensor cable socket 7 Hose nipple 2 Wiper holder only plus version 8 Diaphragm plate if necessary 3 Measuring chamber sealing plug 9 O ring 4 Screw top 10 Union pre assem...

Page 16: ...controller Fig 3 4 Housing dimensions Fig 3 5 Dimensions for fastening 80 27 mm 3 16 inches 144 02 mm 5 67 inches 80 27 mm 3 16 inches 144 02 mm 5 67 inches 72 01 mm 2 84 inches 72 01 mm 2 84 inches...

Page 17: ...only 69 mm 2 7 inches 72 mm 2 955 inches ref only 65 mm 2 575 inches 72 mm 2 955 inches ref only 6 35 mm 0 25 inch 15 24 mm 0 60 inch 28 57 mm 1 125 inches 75 07 mm 2 955 inches 127 mm 5 00 inches 150...

Page 18: ...0 Fig 3 8 Vertical or horizontal fastening to pipe profiles Fig 3 9 Wall fastening 1 Controller 4 Washer 4 2 Pipe profile vertical or horizontal 5 Hex nut M6 x 1 0 4 3 Clips for pipe profile mounting...

Page 19: ...or sockets and cables 10 from the housing 3 After fastening the controller in the switch panel re fit the sensor socket with the nuts and re insert the terminal strip J5 after fitting the cable 1 Cont...

Page 20: ...Installation 15 Fig 3 11 Internal wiring of the sensor Input No Wire colour Blue White No connection Brown Black Screen grey 400 688 9809...

Page 21: ...tandard on appropriate order This mains cable can also be connected later 3 core incl earth conductor 0 75 mm2 each The following figures show the protective cover cable feed entries and all necessary...

Page 22: ...3 14 Stripping insulation from the cable and connection of the cable 1 Cable gland 2 Conduit gland 3 Water proof blanking plugs 1 Remove 6 mm of insulation it is recommended to fit ferrules 2 Push th...

Page 23: ...h the cable gland or conduit gland at the rear right on the underside of the housing Tighten the union nut to fix the cable in position 5 Prepare the individual cable ends as per Fig 3 14 and fasten t...

Page 24: ...ts 4 Connection relay B 11 J5 terminal strip for the sensor connection 5 Connection relay C 12 Space for optional network card 6 Fuses F1 F2 13 Service interface 7 Connection mains voltage 14 Switch f...

Page 25: ...inals for mains connection 2 Cable gland for main cable 1 Terminals for mains connection 2 Conduit gland NC NC NC COM COM COM NO F1 F2 NO NO RELAY C RELAY B RELAYA J1 J2 J4 NETWORK INTERFACE CARD J3 J...

Page 26: ...l protection The terminals for the relay changeover contacts are designed for cable cross sections from 0 8 to 3 mm2 The terminals are designed for the connection of a single wire Never connect severa...

Page 27: ...J1 J2 J4 S1 NETWORK INTERFACE CARD J3 J5 J6 U5 U9 1 1 DATA DATA OUT 2 OUT 2 DATA OUT 2 SERVICE REQUEST SHIELD CHASSIS GND V V OUT 1 OUT 1 GND OUT 1 2 2 3 3 4 4 5 5 6 PROBES ANALOG OUTPUTS ANALOG OUTPU...

Page 28: ...f spare parts From a length of 100 m a termination box must be integrated see Fig 3 23 Fig 3 20 Connection of the sensor plug to the controller You must note the following for the permanent connection...

Page 29: ...le cable gland for the cable feed through and screw the individual cable cores to the terminal strip J5 8 Seal all housing openings to maintain the instrument s enclosure rating 9 Connect the cable as...

Page 30: ...roller is greater than 100 m a termination box must be integrated into the connecting cable If two sensors are connected two termination boxes are required as soon as this distance of 100 m is exceede...

Page 31: ...box connection terminals 1 Screen grey 6 Not used 2 Ground black 7 12 V DC brown 3 Data cable white 8 Pre assembled in the factory 4 Not used 9 Sensor connecting cable 5 Data cable blue 10 Connecting...

Page 32: ...will find detailed information in the instructions included with the network card Fig 3 25 Position of the network card in the controller Table 3 5 Network connections in terminal block J1 PIN ModBUS...

Page 33: ...is switched on for the first time a menu for selecting the language opens automatically Choose one of the languages displayed Mark the required language using the UP and DOWN arrow keys and accept us...

Page 34: ...window 3 Menu key 6 Back to the indication of measurements Table 5 6 Controller function keys Number Key Function 2 Goes back one level in the menu structure 3 Opens the Main menu This key is only ac...

Page 35: ...The HOLD OUTPUTS function has been activated An active system warning results in the display of a warning icon on the right of the display a triangle with an exclamation mark in the middle Fig 5 27 Di...

Page 36: ...level Accept 1 MAIN MENU 2 SYSTEM SETUP 3 DISPLAY SETUP 4 ADJ CONTRAST 5 0 50 6 MAIN MENU or Indication of measurement Select Menu level Accept 1 MAIN MENU 2 SYSTEM SETUP 3 DISPLAY SETUP 4 LANGUAGE 5...

Page 37: ...P 3 DISPLAY SETUP 4 SET DATE TIME 5 Mark TIME 6 Select character Set time 7 MAIN MENU or Indication of measurement Select Menu level Accept 1 MAIN MENU 2 SYSTEM SETUP 3 DISPLAY SETUP 4 SET DATE TIME 5...

Page 38: ...SETUP 3 SELECT SENSOR 4 CONFIGURATION 5 LOCATION 6 Select character Move to next position 7 Complete system configuration by setting the following menu items MEAS UNIT CLEANING RESPONSE TIME LOGGERIN...

Page 39: ...describes how you can change the passcode ACTIVATE All setting in the CONFIGURATION menu are displayed but cannot be changed The CALIBRATION and MAINT PROC menus can be accessed without the passcode...

Page 40: ...u select the SET DEFAULTS menu command on the CONFIGURATION menu the default setting from the factory for the passcode is also re applied If you forget the passcode after changing it you can obtain a...

Page 41: ...information 7 TURN OFF SAMPLE INLET 8 DRAIN MEAS CHAMBER via the lower feed union 9 POUR STD INTO MEAS CHAMBER For this purpose connect calibration syringe to the feed union see Fig 10 PRESS ENTER WHE...

Page 42: ...RT CVM STANDARD For this purpose open measuring chamber remove sealing plug and wiper holder dry measuring chamber Insert the CVM module into the measuring chamber The arrow mark must point downwards...

Page 43: ...here is more than one sensor 4 CALIBRATION 5 OFFSET 6 OUTPUT MODE information 7 POUR 0 SANDARD INTO MEAS CHAMBER Dry measuring chamber and use filter set for zero point calibration LZV325 8 PRESS ENTE...

Page 44: ...enu is open RESPONSE TIME Measured value taken over an adjustable interval from 0 120 s to apply damping to the current output factory setting 0 s 0 4 20 mA Output of the measured values from 0 20 mA...

Page 45: ...ring the calibration the analogue current outputs can reflect the calibration measurements hold the last value or output a substitute value Sec 5 7 5 7 1 5 7 1 1 Enabling outputs Select Menu level Acc...

Page 46: ...RM The relay is operated when the measured value exceeds this value LOW DEADBAND The range within which the relay remains operated after the measured value has exceeded the low alarm Example If you se...

Page 47: ...seconds before the relay is normally switched on AS TIMER PHASE With the setting HIGH the relay reacts to increasing measured values conversely with LOW the relay reacts to falling measured values SET...

Page 48: ...Please see the related documentation for detailed information on these interfaces 5 11 Menu structure 5 11 1 SENSOR DIAG Note In Section 7 you will find along with a list of all error messages and wa...

Page 49: ...NSFER SELECTION Behaviour of the outputs during calibration or zero point setting CAL INTERVAL Adjustable from 0 to 365 days SET CAL DEFLT Reset to the default calibration CONFIGURATION LOCATION SET D...

Page 50: ...E WIPER PROFILE MOTOR MAINT PROC CLEAN MEAS CHAMBER OUTPUT MODE information Procedure during cleaning REPLACE WIPER OUTPUT MODE information Procedure during wiper change WIPE Initiate Initiates a wipi...

Page 51: ...Proc menu is open RESPONSE TIME Adjustable from 0 to 120 s 0 4 20 mA 0 mA 4 mA ACTIVIATION Menu items as per FUNCTION selected See Sec 5 7 RELAY SELECT RELAY A B or C SELECT SOURCE NONE Selection of t...

Page 52: ...ASSCODE DISABLED ACTIVATE Here you can enter a one to 6 character passcode default setting sc100_ LOG SETUP DATALOG SETUP LOG CHANNEL 1 or 2 TURBIDITY SET MODE Actual value AVERAGE MAXIMUM MINIMUM INT...

Page 53: ...n the TEST MAINT menu is open XFER OUTPUTS SET CHANNELS ALL SENSOR1 SENSOR2 ACTIVATION START HOLD OUPUTS or XFER OUTPUTS RELEASE Output of the current measured values and the current relay states OVER...

Page 54: ...ARAMETER TURBIDITY SET SIM VALUE Simulation value for test purposes SCAN SENSORS ARE YOU SURE Scans the sensors connected MODBUS STATS NETWORK PORT Display of the statistics on communication event lis...

Page 55: ...tem as it starts to build up With very stubborn deposits manual cleaning with a suitable cleaning agent e g citric acid is recommended Note Observe safety regulations and wear safety clothing Safety g...

Page 56: ...n 8 TURN OFF SAMPLE INLET 9 DRAIN MEAS CHAMBER via the lower feed union 10 OPEN MEAS CHAMBER 11 REMOVE WIPER HOLDER 12 CLEAN MEAS CHAMBER 13 REPLACE WIPER HOLDER 14 CLOSE MEAS CHAMBER 15 OPEN SAMPLE I...

Page 57: ...are sufficient to the cover requirements for an average year Select Menu level Accept 1 MAIN MENU 2 SENSOR SETUP 3 SELECT SENSOR if there is more than one sensor 4 TEST MAINT 5 MAINT PROC 6 REPLACE W...

Page 58: ...ance system for test equipment monitoring it is necessary to check the instrument calibration this can be performed using a formazine standard series in accordance with DIN EN ISO 7027 You can either...

Page 59: ...ological experiments for 1 hour in 100 ml of distilled water Filter 250 ml water through this filter and discard the water Then filter 500 ml of distilled water twice through the same filter and use t...

Page 60: ...the hinged controller cover by completely undoing the four captive bolts 3 Remove the main voltage protective cover first press the lever up until it engages and then remove the protective cover upwar...

Page 61: ...and on the allocation of a priority to determine the severity 7 3 Wrong passcode Table 7 7 Error messages Error displayed Cause Rectification NONE Correct operation WIPER POSITION Wiper not is correc...

Page 62: ...e LPV415 99 20001 ULTRATURB plus sc turbidity bypass sensor with 10 m cable LPV415 99 30001 ULTRATURB plus sc turbidity bypass sensor with 15 m cable LPV415 99 40001 ULTRATURB plus sc turbidity bypass...

Page 63: ...y period instrument specific maintenance by the customer as stipulated by the manufacturer or inspections by the manufacturer s service engineers are required and these requirements are not met then t...

Page 64: ...lst tterstra e 11 D 40549 D sseldorf Tel 49 0 211 5288 0 Fax 49 0 211 5288 143 kundenservice drlange de www drlange de LANGE UK LTD Lennox Road Basingstoke Hampshire RG22 4AP Tel 44 0 1256 333 403 Fax...

Page 65: ...alue in seconds 0 to 120 sec Setup Analog Output 1 0mA 4mA Select 40013 Unsigned Integer 1 R W Selects 0mA 4mA for min output 0 0mA 1 4mA Setup Analog Output 1 Linear Min Setting 40014 Float 2 R W Set...

Page 66: ...og Output 2 PID Derivative Time 40049 Unsigned Integer 1 R W Sets the PID derivative time min Setup Relay 1 Source 40050 Unsigned Integer 1 R W Selects data source for this relay 0 None 1 Real Time Cl...

Page 67: ...3 Unsigned Integer 1 R W Sets which Sensor outputs are affected during timer on time 0 None 2 Selected Sensor 13 All Sensors Setup Relay 1 Timer Sensor Select 40084 Unsigned Integer 1 R W Selects whic...

Page 68: ...time sec Setup Relay 2 Control Off Delay 40112 Unsigned Integer 1 R W Sets the off delay time sec Setup Relay 2 Control Reset Overfeed Timer 40113 Unsigned Integer 1 R W Resets the overfeed timer Setu...

Page 69: ...R W Sets the low alarm setpoint Setup Relay 3 Alarm High Deadband 40139 Float 2 R W Sets the high alarm deadband Setup Relay 3 Alarm Low Deadband 40141 Float 2 R W Sets the low alarm deadband Setup Re...

Page 70: ...3 Status Level 40169 Unsigned Integer 1 R W Sets the status level which will trigger the relay Comm Net Card Mode 40170 Unsigned Integer 1 R W Sets the Modbus mode 0 RTU 1 ASCII Comm Net Card Baud 401...

Page 71: ...umber of good messages Comm Service Port Stats Bad Messages 40196 Unsigned Integer 2 R W Number of failed messages Comm Service Port Stats Good Mesg 40198 Float 2 R W of good messages Comm Sensor Sens...

Page 72: ...es operating_hours 40030 Integer 2 R operating hours service_counter 40032 Integer 2 R service counter profile reset val 40034 Integer 2 R W profile reset val service reset val 40036 Integer 2 R W ser...

Page 73: ...l Output mode meas_mode 40084 Integer 1 R W measure mode meas_val_format 40085 Integer 2 R measurement format meas_prec 40087 Integer 1 R W measurement precesion logger_int 40088 Integer 1 R W logger...

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