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18

Rossi

Operating instructions − UTD.045.06-2013.00_TR_EN

TR

EN

6.2 - Lubrication table

Independently-lubricated bearings, motor-bearings, backstop device fitted to motor:

lubrication is «

for life

» (except some cases of motors in which relubrication device is adopted). Should there be either a possibility of the grease 

becoming contaminated, or a very heavy type of duty-cycle, it is good policy to check on the state of the grease (between one change and the 

next, or every year or 2 years) and remove and replace grease in independently-lubricated bearings (every change or every other change, or every 

2 or 4 years). Bearings should be filled with SHELL Gadus S2 V100 bearing-grease for ball bearings, KLÜBER STABURAGS NBU 8 EP for roller 

bearings; lubricate the backstop device with SHELL Alvania RL2.

Product 

How supplied* and plugs 

Directions for first filling

Worm

sizes 

32 ... 81

Worm

sizes 

100 ... 250

Coaxial

sizes 

32 ... 41

Right angle 

shaft

(cat. L)

sizes 

80 ... 125

Coaxial 

sizes 

50 ... 81

Helical 

and

bevel helical

sizes 

40 ... 81

Coaxial 

sizes 

100 ... 180

Helical 

and

bevel helical 

sizes 

100 ... 631

Right angle 

shaft

(cat. L)

sizes 

160 ... 320

Shaft mounted

FILLED WITH

SYNTHETIC OIL

AGIP Blasia S 320, KLÜBER 

Klübersynth GH 6-320,

MOBIL Glygoyle HE 320, 

SHELL Omala S4 WE 320

Worm speed 

280 min

-1

KLÜBER Klübersynth GH6-680

MOBIL Glygoyle HE 680

SHELL Omala S4 WE 680

Filler plug

1 filler plug sizes 32 ... 64

Filler/drain plug

2 filler/drain plugs for sizes 80, 81

WITHOUT OIL

(except different statement on

lubrication name plate)

Filler plug with valve,

drain and level plug

Before putting 

into service, fill 

to specified level 

with 

synthetic 

oil

 (AGIP Blasia S, 

ARAL Degol GS, 

BP-Energol SG-XP, 

MOBIL Glygoyle, 

SHELL Omala  S4 

WE ... , KLÜBER 

Klübersynth  GH6...) 

having the ISO visco-

sity grade given in 

the table.

FILLED WITH

SYNTHETIC GREASE

SHELL Gadus S5 V142W00

IP Telesia Compound A

MOBIL Glygoyle Grease 00

Filler/drain plug

(only for coaxial)

FILLED WITH

SYNTHETIC OIL

KLÜBER Klübersynth GH 6-220

MOBIL Glygoyle 30

SHELL Omala S4 WE 220

Filler/drain plug

2 filler/drain plugs for sizes 80, 81

WITHOUT OIL**

(except different statement

on lubrication name plate)

Filler plug with valve

(with breathing for shaft

mounted gear reducers),

drain and level plugs

Before putting into service, 

fill to specified level with 

mineral oil

 (AGIP Blasia, 

ARAL 

Degol BG, BP-En-

ergol GR-XP, IP Mellana 

oil, MOBIL Mobilgear 600 

XP, SHELL Omala S2 G, 

TEXACO Meropa, TOTAL 

Carter EP) or 

poly glycol** 

synthetic oil

 (KLÜBER 

Klübersynth GH6 ..., MOBIL 

Glygoyle, SHELL Omala S4 

WE) or 

polyalphaolefi-

nes** synthetic oil

 (AGIP 

Blasia SX, CASTROL Alphasyn EP, ELF Reductelf SYNTHESE, SHELL Omala S4 GX, KLÜBER 

Klübersynth GEM4, MOBIL SHC Gear) having the ISO viscosity grade given in the table.

ISO viscosity grade [cSt]

 

 

Ambient temperature 0 

÷

 +40 °C

2)

  Worm speed 

Gear reducer size

 min

-1

  

100 

 125 ... 161  

  200, 250

  

 

B3

1)

, V5, V6   B6, B7, B8  B3

1)

, V5, V6  B6, B7, B8

 2  800 

÷

 1 400

3)

 

320  320  220 

 220

 1 400 

÷

    710 

3)

 

320   320  

320  220

    710 

÷

    355

3)

 

460   460  

460  320

    355 

÷

    180

3)

 

680  680  460 

 460

180

  680   680  

 680

1)  Not stated on the name plate.

2)  Peaks of 10 °C above and 10 °C (20 °C for 

 460 cSt) below the ambient tem-

perature range are acceptable.

3)  For these speeds we advise to replace oil after running-in.

ISO viscosity grade [cSt]

 

 Speed 

n

2

   

Ambient temperature

1)

 [°C]

   min

-1

  

mineral oil 

synthetic oil

 Bevel

 helical  Others  0 

÷

 20  10 

÷

 40 

÷

 40

710

  

000

224 

150 150  150

 710 

÷

 280

  

224 

÷

 22,4 

150 220  220

280 

÷

   90  22,4

÷

 5,6 

220 320  320

90 

000

<  

5,6 

320 460  460

1)  Peaks of  10 °C (20 °C) below and 10 °C above the ambient temperature 

range are acceptable.

Summary of Contents for Rossi MR V

Page 1: ...Di li red kt rler ve motorlu red kt rler Gear reducers and gearmotors UTD 045 06 2013 00_TR_EN Kullan m talimatlar Operating instructions...

Page 2: ......

Page 3: ...a rlar ve bunlar icin ilave bilgiler gerekir Dikkat Montaj s ras nda elektrik motorunun standart frenli veya standart olmayan motor ve veya elektrik besleme cihaz Frekans d n t r c yumu ak kalk donan...

Page 4: ...t r g vdesi zerindeki delikler veya vidal delikler kullan lmal d r Kald rma s ras nda y k n dengeli olarak da lmakta ve sapanlar n yeterli mukavemette oldu u teyit edilmelidir Gerekti inde di li red k...

Page 5: ...nze ri par alar hasarlanabilir Kama ba lant l H7 m6 ve K7 j6 ba lant l par alar n tak lmas nce sinde 80 ila 100 C seviyesinde s t lmalar gerekir D d 11 4 00 M 5 14 19 M 6 24 28 M 8 30 38 M 10 42 55 M...

Page 6: ...P MOBIL Glygoy e SHELL Omala S4 WE KL BER Kl bersynth GH 6 kullan l r SENTET K YA LE DOLU SHELL Gadus S5 V142W00 IP Telesia Compound A MOBIL Glygoyle Grease 00 Filtre tahliye tapas sadece Koaksiyal ti...

Page 7: ...alel ve dik a l milli di li red kt rler i indir R I R 2I MR 2I R 3I MR 3I MR 4I Paralel B31 B7 B6 B31 B62 B7 B31 B6 B7 B31 B6 B7 V53 ebat B81 V5 V6 B81 V5 V6 B81 V53 V6 B81 V6 40 00 0 4 0 9 0 55 0 47...

Page 8: ...n derilmi oldu unda ya dolumu Al c ya ait olacakt r bu durum ya g stergesinden anla labilir Di li red kt r zerinde bir ya lama plakas yer almaktad r Di li red kt r tipine g re ya tipi veya miktar ya t...

Page 9: ...eviyeye kadar di li red kt r n doldurun Her zaman ke eleri de i tirmeniz nerilir b l m 9 3 e bak n Kep s k lmesi s ras nda kep tak lm di li red kt rlerde temizlenmi ve gresi giderilmi y zey zerine yap...

Page 10: ...r yard mc motor montaj sistemi kullanman z onerilir Servo di li red kt r tipi MR do rudan servo motor kaplini tipi Sonsuz servo di li red kt r MR V Helisel servo di li red kt r MR 2I Konik helisel ser...

Page 11: ...ek derecede hafif bir ya katman nerilir Molibden dis lf r veya e de eri ya lay c lar kullanmay n Yar m man onu tablo 1 de g sterildi i ekilde servo motor aft zerine tak n elastomer halka yata ile biti...

Page 12: ...60 320 Dik a l kat L 80 125 Suda erir poliakrilik ift bile enli emaye Di li red kt r n kaplin y zeyle rindeki olas boyalar bir spatula veya solvent ile kart n Osadzane na wale Wsp osiowe2 56 142 ift b...

Page 13: ...a nm ar zal veya yetersiz ya lama Rossi ye ba vurun Di li red kt r konumu duzeltin Tapa ya ka r yor Ya ok fazla Ya seviyeni miktar n kontrol edin Yanl montaj konumu Ya so utma sistemi yetersiz veya d...

Page 14: ...and bevel helical size MR 3I 50 Helical and bevel helical size MR 3I 63 1 1 Valid only for sizes 140 360 Takma ek 4a ve s kme ek 4b Sonsuz di li b y kl kleri 32 50 Paralel ve dik a l aft b y kl 50 So...

Page 15: ...accessories if any flow indicators independent cooling unit thermostat ecc con sult the attached specific documentation If necessary require it Attention For any clarification and or additional inform...

Page 16: ...with the motor and the driven machine with the aid of shims if need be for gear reducers size 400 use level tapped holes interposing flexible couplings whenever possible Incorrect alignment may cause...

Page 17: ...sc springs into the reaction recess Concerning the reaction system follow the project indications sta ted in the technical catalogs Rossi Whenever personal injury or property damage may occur foresee...

Page 18: ...Energol SG XP MOBIL Glygoyle SHELL Omala S4 WE KL BER Kl bersynth GH6 having the ISO visco sity grade given in the table FILLED WITH SYNTHETIC GREASE SHELL Gadus S5 V142W00 IP Telesia Compound A MOBIL...

Page 19: ...d L an for non continuous duties 1 Not stated on name plate 2 Values valid for R 2I for MR 2I the values are respectively 0 8 1 2 2 3 3 The first reduction stage the first two for 4I is lubricated wit...

Page 20: ...the obtained level by oil outlet When gear reducer or gearmotor is provi ded with a level plug with rod fill with oil up to specified level on rod When gear reducer or gearmotor is sup plied with a le...

Page 21: ...n hollow high speed shaft of gear reducer Worm gearmotors MR V Helical gearmotors MR 2I MR 3I 140 360 Bevel helical gearmotors MR CI MR C2I be sure that the mating surfaces are machined under accuracy...

Page 22: ...r with the servo gear reducer if necessary adjust it accordingly to the servo motor shaft keyway length position the gear reducer vertically with motor mounting flange upwards see fig 2 rotate the hub...

Page 23: ...n in fig 1 abutting with elastomer ring seat Tighten the clamp screw E using a dynamometric wrench to the appropriate torque stated in the table1 see page 24 Clean the elastomer ring and the seats int...

Page 24: ...yn thetic oils polyalphaolefines synthetic oils are suitable Remove by a scraper or solvent the possible paint of gear reducer coupling surfaces Coaxial type 50 81 Helical and bevel helical 100 631 Co...

Page 25: ...cessive load during running in Excessive ambient temperature Check oil level gear reducer at rest or quantity lubricant type and or state see ch 6 2 lubrication table replace if necessary Change mount...

Page 26: ...IT EN IT EN Notlar Notes...

Page 27: ......

Page 28: ...the accuracy of the information contained in this publication however Rossi can accept no responsibility for any errors omissions or outdated data Due to the constant evolution of the state of the art...

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