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Habasit Italiana S.p.A. 

Via del Lavoro 50 

I-31016 

– Cordignano (TV) 

Tel.: +39 0438 9113 

Fax: +39 0438 912374

 

 

Use and maintenance manual 
W-01 

 

 

Author: 

 

FT 

 

Page 4 of 15 

Edition: 

 

06/2017 

R. 0 

Replaces:   

 

0  Introduction 

The welder W-01 is a device for welding of thermoplastic round belts (Polycord). 
 
Its  use  is  expected  in  combination  with  the  devices  CQ-01  and  CQ-02  specifically  dedicated  to  the 
positioning of the thermoplastic round belts. 
 
With W-01 are indistinctly indicated the models: 

 

W-01/6 for 120V power voltage 

 

W-01/8 for 230V power voltage 

 
 
 

1  General information 

1.1 Application 

The welder W-01 was specifically designed for a rapid and safe welding of thermoplastic round belts up to a 
diameter of 15 mm / 0,6 in. in combination with the positioning devices CQ-01 and CQ-02. 
The  welder  W-01  is  manufactured  according  to  recognized  engineering  principles  and  state  of  art 
technology, and complies with applicable regulations. 
 

 

These operating instructions imply that all assembly, maintenance, and repair work, as 
well  as  operation  of  the  welding  device,  be  carried  out  by  SKILLED/QUALIFIED 
PERSONNEL or monitored by responsible specialists. 
For reasons of scope, these instructions cannot cover all possible aspects of operation, 
maintenance,  or  repair.  The  indications  given  herein  refer  to  the  use  of  the  machines 
according to their designated purpose by skilled personnel. 
In  case  of  doubt  or  if  further  detailed  information  is  required,  please  consult  the 
manufacturer. 

 

1.2 Important safety terms 

Symbols 

WARNING

 and 

INDICATION

 were included in this manual. 

These symbols indicate hazards or special instructions to be observed. 
 

 

WARNING 

Serious injury and/or serious material damages may ensue if ignored. 

 

 

INDICATION 

Indicates important technical information that may not be known to even 

expert personnel. 

 

1.2.1 General warnings 

 

 

Read all hazard warnings and operating instructions. 

 
Failure  to  observe  the  hazard  warnings  and  operating  instructions  may  lead  to  electrical  shock,  fire  and/or 
serious injury hazards. 
The tool power plug must be suited to the socket. Strictly avoid modifying the plug. Do not use adapter plugs. 
Unmodified plugs and sockets suited for the purpose reduce electrical shock risks. 

Summary of Contents for PQ-02

Page 1: ...na S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual PQ 02 Author FT Page 1 of 4 Edition 04 2018 R 0 Replaces Welding kit PQ 02 Use and maint...

Page 2: ...children and vulnerable individuals WARNING These operating instructions imply that all assembly maintenance and repair work as well as operation of the welding kit be carried out by skilled personnel...

Page 3: ...voro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual PQ 02 Author FT Page 3 of 4 Edition 04 2018 R 0 Replaces CONTENTS SAFETY WARNINGS 2 0 INTRODUCTION 4 ANNEXE...

Page 4: ...belt are pressed together to weld the junction In the third stage finishing the junction is allowed to cool and then the burr on the junction is removed by means of a blade or grinding obtaining a hi...

Page 5: ...liana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual W 01 Author FT Page 1 of 15 Edition 06 2017 R 0 Replaces Welder W 01 Use and maintena...

Page 6: ...ldren and vulnerable individuals WARNING These operating instructions imply that all assembly maintenance and repair work as well as operation of the welding device be carried out by skilled personnel...

Page 7: ...mity 6 1 4 EC plates 7 2 GENERAL DESCRIPTION 7 3 TECHNICAL DATA 8 4 OPERATING MODE 8 5 GETTING STARTED 9 6 WELDING OF ROUND BELTS 10 7 MAINTENANCE 10 7 1 Measuring of the plate temperature on the weld...

Page 8: ...k as well as operation of the welding device be carried out by SKILLED QUALIFIED PERSONNEL or monitored by responsible specialists For reasons of scope these instructions cannot cover all possible asp...

Page 9: ...ep out of reach of children Do not allow untrained personnel or personnel who have not read these instructions use the tool 1 2 3 Improper use The welder W 01 was exclusively designed for the applicat...

Page 10: ...438 912374 Use and maintenance manual W 01 Author FT Page 6 of 15 Edition 06 2017 R 0 Replaces 1 3 EC declaration of conformity Habasit Italiana Spa has included the EC Declaration of Conformity with...

Page 11: ...TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual W 01 Author FT Page 7 of 15 Edition 06 2017 R 0 Replaces 1 4 EC plates The EC plate was affixed to the device 2 General description F...

Page 12: ...08 0 6 Max temperature C F 270 519 Max plate temperature deviation C F 10 18 Preheating time min 10 DIMENSIONS Dimensions length x height x depth mm inc 270L x 150W x 40H 10 6L x 5 9W x 1 6H WEIGHT N...

Page 13: ...and place it on the support or on a sufficiently flat surface Respect preheating time of 10 min Check temperature of the heating plate The temperature is preset at the factory at 270 C 519 F WARNING...

Page 14: ...ctify or replace with the correct type where necessary 7 1 Measuring of the plate temperature on the welder W 01 6 or W 01 8 Check the operating temperature of the welding device once a month Carry ou...

Page 15: ...tly ordered from the manufacturer at the following address Please clearly specify ordered part codes Enter codes based on Drawings see chapter SPARE PARTS and if possible the power voltage required fo...

Page 16: ...ana Spa has adopted suitable measures to reduce the disposal of RAEE generated by the use of AEE incorporated in its machines in order to reduce RAEE as mixed solid waste to a minimum to ensure the co...

Page 17: ...ns The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge...

Page 18: ...be performed Frequency Spare part code for additional information and reference numbers see user manual Periodic monthly Evaluation criteria Daily 1 6 Note 1 Cleaning 1 1 Clean the machine after use...

Page 19: ...17 R 0 Replaces 12 A2 Preventive maintenance summary sheet Machine type Machine nr Start date Actions see checklist check completed check completed check completed check completed daily unrecorded wor...

Page 20: ......

Page 21: ...a S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual CQ 02 Author FT Page 1 of 14 Edition 04 2018 R 0 Replaces Joining clamp CQ 02 Use and mai...

Page 22: ...DUCTION 3 1 GENERAL INFORMATION 3 1 1 APPLICATION 3 1 2 IMPORTANT SAFETY TERMS 3 2 GENERAL DESCRIPTION 5 3 TECHNICAL DATA 6 4 OPERATING MODE 6 5 GETTING STARTED 6 6 WELDING OF ROUND BELTS 7 7 MAINTENA...

Page 23: ...tions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of the machines according to their designated purpose by skilled personnel In c...

Page 24: ...roper use Observe all assembly operation and maintenance indications of the machine as well as all technical data This will avoid any problem damage to persons or objects The term QUALIFIED PERSONNEL...

Page 25: ...aintenance manual CQ 02 Author FT Page 5 of 14 Edition 04 2018 R 0 Replaces 2 General description Figure 1 General overview Pos Description 1 V GUIDE 2 BELT LOCKING WEDGE CHOCK 3 CLAMP CLOSING SCREW 4...

Page 26: ...e is a screw clamp that allows to lock the ends of the thermoplastic round belt in processing The closing of the joining clamp is secured by a tensioning knob 5 which allows the adjustment of the appl...

Page 27: ...correct development of the round belt Open the bars 1 unscrewing the tensioning knob Open the screw clamps 2 by unscrewing the knobs 8 Introduce belt ends laterally into V guides 1 and lock them into...

Page 28: ...astic belts in suitably aerated rooms The installation of suitable exhaust devices and or personal protection equipment must be assessed by the user based on work site characteristics and current loca...

Page 29: ...s 2 works correctly If necessary clean and slightly lubricate the dowel pins 6 7 1 Accessory spare parts orders Spare parts and accessories can be directly ordered from the manufacturer at the followi...

Page 30: ...4 Use and maintenance manual CQ 02 Author FT Page 10 of 14 Edition 04 2018 R 0 Replaces 7 3 Technical consulting Our experts are available for all consultations For technical questions concerning the...

Page 31: ...ruction are Steel Aluminum Electric wires Plastic materials Rubber Habasit Italiana Spa has adopted suitable measures to reduce the disposal of RAEE generated by the use of AEE incorporated in its mac...

Page 32: ...2 Author FT Page 12 of 14 Edition 04 2018 R 0 Replaces 9 Required accessories Cutting device The cutting device S 16 is a manual cutting tool to cut thermoplastic round belts to the required length be...

Page 33: ...Italiana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual CQ 02 Author FT Page 13 of 14 Edition 04 2018 R 0 Replaces 10 Spare parts H0880004...

Page 34: ...s The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge...

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