094003_v_gb_hseilw_s
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1
OPERATING INSTRUCTIONS
(Translation)
Rope winch
Type 220.0,3 220.0,5 220.0,75
220.1 220.2 220.3
421.0,125 4210.0,08 4210.0,125
1. User groUps
Duties
Qualifications
Operator Operation,
visual inspection
Instruction by means of the operating
instructions; Authorised person
Special-
ist per-
sonnel
Assembly, disassembly,
repair, maintenance
Mechanic
Tests
Authorised person for testing per
TRBS-1203 (Technical expert)
2. sAFeTY INsTrUCTIoNs
Appropriate use
Operate the equipment in accordance with the information in these
operating instructions.
– Only use to lift, lower and pull freely-movable loads.
– Only use when in perfect working order.
– Only allow to be operated by personnel instructed on how to do so.
safety-conscious work
– First read the operating instructions.
– Always be conscious of safety and hazards when working.
– Observe lifting device and load during all movements.
– Immediately report any damage or defects to the person in charge.
– Repair equipment first before continuing work!
– Do not leave the load suspended without supervision.
– Transport device protected against impacts and shocks, falling over
or toppling.
The following are not allowed:
– Overload (–> technical data, type plate, payload plate)
– Machine drive.
– Impacts, blows.
– carriage persons.
– People are not allowed to stand neither in, nor on, nor under the
raised load without additional support.
– Using rope made of other material than steel, as well as plastic
casing.
Use exclusions
– Not suitable for permanent operation and vibration stress.
– Not approved for use as builders' hoist (DGUV-R 100-500-2.30).
– Not approved for use on stages or in studios (DGUV-V 17).
– Not approved for use as a retractable transportation device for per-
sonnel (DGUV-R 101-005).
– Not approved for use in explosive areas/environments.
– Not suitable for aggressive environments.
– Not suitable for lifting hazardous loads.
organisational measures
– Ensure that these operating instructions are always at hand.
– Ensure that only trained personnel work with the equipment .
– Check at regular intervals whether it is being used in a safety and hazard
conscious manner.
Installation, service and repair
Only by specialist personnel!
Only use original spare parts for repairs.
Do not modify or alter safety-relevant parts!
Additional attachments must not impact safety.
Further regulations to be observed are
– German Industrial Health and Safety Ordinance (BetrSichV).
– Country-specific regulations.
– German Accident prevention regulations (DGUV-V 54).
Load
– Do not leave suspended without supervision.
– Do not allow to swing.
– Do not allow to fall in the rope.
rope
– Compliant with EN 12385-1 and EN 12385-4 and the
technical data
– Maintain rope deviation angle
non-rotating rope
≤
3° (standard)
rotation-resistant rope
≤
1.5°
– Use a rotation-resistant rope for unguided loads.
This can reduce the resting period of the rope (drive
mechanism group).
–
Wind up the wire rope under pretension, e.g.
fully wind up the rope and adjust the rope
length to the lift.
≤3°
≤1,5°
≤3°
≤1,5°
gB
The length of the rope is correct if:
> 3
> 1.5 x rope Ø
Lifting equipment
– Ensure sufficient load-bearing capacity.
– Only use load hooks with a safety flap.
– Use the approved load hooks with rope thimbles
and rope clip.
– Attach the load properly.
– Do not use the winch rope to secure the load.
3. TeChNICAL DATA
Тype
220.0,3 220.0,5 220.0,75 220.1
220.2
220.3
order number
200047 200048 205047 200815
order no. galvanised
200335 200336 200049 203241 233553 233554
Perm. load, first rope layer kg
300
500
750
1000
2000
3000
Perm. load, last rope layer kg
200
300
570
770
1680
2460
Max. number of layers
4
5
3
3
2
2
Crank force
N
190
210
200
180
320
300
Minimum load
kg
30
50
75
100
200
300
Lift / crank rotation
mm
75
32
28
19
16
10
Weight without rope
kg
10
10
14
15
26,5
38
Rope take-up
m
11
14
12
11,8
8
7
Rope diameter
mm
6
6
8
8
12
13
Min. rope breaking force kN
9,5
16
24
32
64
96
Working temperature
° C
-20 ... +50
Тype
421.0,125 4210.0,08 4210.0,125
order number
200044
203717
203718
order no. stainless steel
210712
order no. galvanised
233797
233798
Perm. load, first rope layer
kg
125
80
125
Perm. load, last rope layer
kg
65
40
70
Max. number of layers
6
8
5
Minimum load
kg
30
30
30
Crank force
N
170
140
140
Lift / crank rotation
mm
138
135
138
Weight without rope
kg
4
2,5
2,5
Rope take-up
m
14
20
12
Rope diameter
mm
4
3
4
Min. rope breaking force
kN
4
2,6
4
Working temperature
° C
-20 ... +50
Subject to design and implementation changes.
Special design! Pay attention to the serial number plate and the drawing.
4. CoNsTrUCTIoN
Rope winches with/without spur gear unit, recoilless safety crank and
maintenance-free slide bearings.
5. INsTALLATIoN
The winches' construction is sufficiently dimensioned, with flat mounting
surfaces. Fit the rope winch with bolts, washers and nuts and secure to
prevent from coming undone.
Type 421.0,125+4210.0,08+4210.0,125 2 x M8 bolts, min. 8.8
Type 220.0,3
+ 220.0,5
4 x M12 bolts, min. 8.8
Type 220.0,75
+ 220.1
4 x M14 bolts, min. 8.8
Type 220.2
+ 220.3
4 x M16 bolts, min. 8.8
6. FITTINg The rope
If rope is fed in incorrectly –> (spare parts diagrams)
the brake is ineffective!
It is best to hard-solder the end of the rope and lock it
to the rope drum.
When the crank is turned in a clockwise direction,
the rope should
wind up.
To extend the service life of the cable, lubricate the cable after it
has been fitted.
7. operATIoN
Move the crank handle 90° into the working position.
To lift the load:
turn the hand crank clockwise.
To lower the load:
turn the crank anticlockwise.
If the crank is released during lifting or lowering, the load (≤ minimum
load!) is held in its current position.
Do not wind up the rope under load beyond the point where the rims
project at least 1.5 times the rope diameter above the coiled rope. This
avoids overloading the winch and prevents the rope from coming off the
drum at the side.
At least 3 winds of the rope must remain on the drum at all times.
The rope pulling force of the first layer is the same as the nominal pulling
force of the winch. The pulling force decreases for each additional layer
of rope (–> type plate, pulling force for first/last layer of rope).
