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ORIGINAL INSTRUCTIONS

Winch Installation Guide

Every winching situation has the potential for personal injury.  In order to minimize that risk, it is important to read this guide 
and The Basic Guide to Winching Techniques carefully.  Please familiarize yourself with the operation of your winch before 
using it and be constantly safety oriented.  In this guide we provide important safety information and instructions on how to 
install your winch.  Please read the Basic Guide to Winching Techniques for information on how to properly use your winch 
and proper rigging techniques.

Please keep this manual and other product literature found in this kit for future reference.  In this kit you will find the following 
pieces of literature:  Winch Installation Guide, Basic Guide to Winching Techniques, Specification and Performance Data, 
Product Warranty, Replacement Parts List and other product literature specific to some products.  

SYMBOL INDEX

SYMBOL

EXPLANATION

Read All Product 
Literature

Always Wear Hearing 
and Eye Protection

Never Use Winch as a 
Hoist

Properly Seat Load in 
Throat of Hook

Wind Rope on Bottom 
of Drum

Finger/Fairlead 
Crushing Hazard

Hand Piercing/Cutting 
Hazard

Explosion/Bursting 
Hazard

Never Route Electrical 
Cables through Sharp 
Edges Hazard

Avoid Installing 
Electrical Cables 
around Pinch and Wear/
Abrasion Points

SYMBOL

EXPLANATION

Always Wear Leather 
Gloves

Do Not Move People

Always Use Supplied 
Hook Strap

Never Apply Load to 
Hook Tip or Latch

Never Wind Rope Over 
Top of Drum

Fairlead Pinch Point

Hot Surface Hazard

Fire and Burn Hazard

Never Route Electrical 
Cables through or near 
Moving Parts Hazard

Exposed Wiring 
Hazard, Insulate 
Exposed Wiring and 
Terminals

Never Hook Back on 
Rope 

Summary of Contents for 90250

Page 1: ...asic Guide to Winching Techniques Specification and Performance Data Product Warranty Replacement Parts List and other product literature specific to some products SYMBOL INDEX SYMBOL EXPLANATION Read...

Page 2: ...g readily visible on top Always prestretch rope and respool under load before use Tightly wound rope reduces chances of binding which can damage the rope WARNING WARNING GENERAL SAFETY PRECAUTIONS MOV...

Page 3: ...ce the supplied terminal boots on wires and terminals as directed by the installation instructions Never lean over battery while making connections Never route electrical cables over battery terminals...

Page 4: ...t and the winch to work properly The following instructions will assist you in the installation of your WARN contactor Disconnect the vehicle battery cables negative terminal first All work with elect...

Page 5: ...nt Exact positioning may vary depending on the ATV UTV make and model Figure 6 Mini rocker switch assembly Splice and tape wire together MOUNTING Step 4 Mount the Remote Socket optional on some models...

Page 6: ...ee Figure 11 on following page 2 Attach the yellow and blue electrical cables to the motor terminals on the winch Yellow is marked 1 and blue is marked 2 on the motor Torque the terminal nuts on the m...

Page 7: ...eck Before first operation After each use Every 90 days Take time to fully read the Instructions and or Operations Guide and or Basic Guide to Winching Techniques in order to understand your winch and...

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