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“GF” SERIES AUTOMATIC WATER CONDITIONERS

INSTALLATION

3

Installation Fitting Assemblies

1.  Installation fittings connect to the control valve or the bypass valve 

using nuts that only require hand tightening.

   

  Hand tightened nut connections between control valve and installation fittings, control valve and bypass valve, and  

  bypass valve and installation fittings allow for ease serviceability.  Do not use a pipe wrench to tighten nuts on   

  installation fittings.  

Hand tighten only.

2.  Split ring retainer design holds the nut on and allows load to be spread over the entire nut surface area reducing  

  the chance for leakage.  The split ring design, incorporated into the installation fittings allows approximately 2    

  degrees off axis alignment to the plumbing system.  The installation fittings are designed to accommodate minor  

  plumbing misalignments but are not designed to support the weight of a system or the plumbing.
3.  When assembling the installation fitting package, connect the fitting to the plumbing system first and then attach the  

  nut, split ring and o-ring.  Heat from soldering or solvent cements may damage the nut, split ring or o-ring.  Solder  

  joints should be cool and solvent cements should be set before installing the nut, split ring and o-ring.  Avoid getting  

  primer and solvent cements on any part of the o-rings or split rings, bypass valve or control valve.  Solvent cements  

  and primers should be used in accordance with the manufacturer’s instructions.
  Slip the nut onto the fitting first, then the split ring second and the o-ring last.  hand tighten the nut.  If the fitting  

  is leaking, tightening the nut will not stop the leak.  Remove the nut, remove the fitting, and check for damage or  

  misalignment of the o-ring.

Do not use the pipe dope or other sealant on threads.  Teflon tape must be used on the threads of the 1” 

NPT elbow and the 1/4” NPT connection and on the threads for the drain line connection.  Teflon tape is not 

necessary on the nut connection or caps because of o-ring seals.
Do not use Vaseline, oils or other hydrocarbon lubricants oanywhere on the control valve or resin tank 

assembly.  A silicon lubricant may be used on black o-rings, but is not necessary.

 

Bypass Valve

1.  The bypass valve easily connects to the control valve body using nuts that only require hand tightening.  Hand   

  tighten nut connections between control valve and fittings, control valve and bypass valve, and bypass valve and 

  installation fittings allow for easy serviceability.  The split ring retainer design holds the nut on and allows load to  

  be spread over the entire nut surface area reducing the chance for leakage.  The split ring design, incorporated into  

  the bypass, allows approximately 2 degrees off axis alignment to the plumbing system.  The bypass is designed to  

  accommodate minor plumbing misalignments but is not designed to support the weight of a system or the plumbing.

Avoid getting primer and solvent cements on any part of the o-rings or split rings, bypass valve or control 

valve.  Do not use pipe dope or other sealant on threads.  Teflon tape is not necessary on the caps because of 

o-ring seals.
Do not use Vaseline, oils or other hydrocarbon lubricants oanywhere on the control valve or resin tank 

assembly.  A silicon lubricant may be used on black o-rings, but is not necessary.

Connecting Fittings

CAUTION:

  Care must be used when working with copper tubing.  Do not allow the flame from torch to contact any por

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tion of the Valve assembly.

1.  Attach 1/2” drain line to drain elbow with insert and nut. Use optional 3/4” drain fittings if drain run  

  exceeds 25 ft.
2.  Do not elevate the drain line over 5’ above the top of the valve (8’ on municipal systems) or to exceed 25’ in    

  length at either height. 

CAUTION:

  An air gap must be provided upon sewer entry.  (Conform to local plumbing and sanitation codes and ordi

-

nances).

3.  The salt storage cabinet or brine tank provides an overflow.  Attach 1/2” ID flexible plastic tubing to the overflow  

  fitting and direct it to the drain.  

DO NOT

 connect to the main drain line. Use a separate gravity flow line.

Summary of Contents for GF24

Page 1: ...GF Series Water Softener INSTALLATION OPERATION AND MAINTENANCE MANUAL MODEL NO SERIAL NO DATE INSTALLED DEALER COMPLETE FOR FUTURE REFERENCE 8 569 G F R2...

Page 2: ...rine tank cabinet or solu tion container without charge You pay freight one way and local labor charges No allowance is made for consequential damage labor or expense incurred as a result of proven de...

Page 3: ...tallation Fitting Assemblies 3 Installation Procedures 4 OPERATION Control Valve Function and Cycles of Operation 7 Control Valve Programming 8 Flow Diagrams 12 Bypass Valve Operation 13 MAINTENANCE V...

Page 4: ...IN OUT INCHES 1 1 1 DRAIN SIZE INCHES 3 4 3 4 3 4 OPERATING PRESSURE MAX PSI 125 125 125 OPERATING TEMPERATURE MAX DEG F 110 110 110 MINERAL TANK SIZE DIA X HT 2 INCHES 8X44 10x47 12x52 BRINE TANK SI...

Page 5: ...5 ft High Pressure Warning If feedwater pressure is known to be above 100 p s i it is strongly recommended that a pressure reducing valve be installed at this point Hard water to Sprinklers and any d...

Page 6: ...ape is not necessary on the nut connection or caps because of o ring seals Do not use Vaseline oils or other hydrocarbon lubricants oanywhere on the control valve or resin tank assembly A silicon lubr...

Page 7: ...valve The bypass valve and the control valve are both marked with arrows that indicate the direction of water flow If water lines are reversed resin maybe forced from the water softener and into hous...

Page 8: ...13 figure 2 8 Press the REGEN button again to cycle the unit to the next cycle Wait for the piston to stop moving and press the REGEN button again Repeat this until the unit is at the home screen The...

Page 9: ...ime of day Activate Lockout Feature Press DOWN then NEXT then UP then CLOCK in sequence LOCK will briefly ap pear in the display De activate Lockout Feature Press DOWN then NEXT then UP then CLOCK UNL...

Page 10: ...g takes much less time than comparable products currently on the market Control valve installation is made easy because the distributor tube can be cut 1 2 above to 1 2 below the top of the tank threa...

Page 11: ...de using DOWN or UP number of days between regeneration 1 to 28 or OFF See Setting Options Table for more detail on setup Press NEXT to go to step 4I Press REGEN to return to previous step STEP 4I STE...

Page 12: ...for instructions The fth display will show either DP or HOLD if the dP switch is closed If the system has called for a regeneration that will occur at the pre set time of regeneration the words REGEN...

Page 13: ...usually referred to as manual regeneration There may be a period of heavy water usage because of guests or a heavy laundry day To initiate a manual regeneration at the preset delayed regeneration tim...

Page 14: ...ay will ash on and off which indicates the time of day should be reset and the non rechargeable battery replaced The system will remember the rest Error Message If the word ERROR and a number are disp...

Page 15: ...Y WATER TO TOP OF TANK CONDITIONED WATER FROM DISTRIBUTOR OUTLET PORT FOR SERVICE WATER flow diagram rinse flow diagram fill CONDITIONED WATER TO REGENERANT TANK SUPPLY WATER OUTLET PORT FOR SERVICE W...

Page 16: ...ndles point in the direction of flow indicated by the engraved arrows on the control valve Water flows through the control valve during normal operation and this position also allows the control valve...

Page 17: ...GF SERIESAUTOMATIC WATER CONDITIONERS MAINTENANCE 14 Drive Cap Assembly Downflow Piston Regenerant Piston and Spacer Stack Assembly Front Cover and Drive Assembly t t t 14...

Page 18: ...1 14 A2242054 Transformer 110V 12V 1 Drive Cap Assembly Downflow Piston Upflow Piston Regenerant Piston and Spacer Stack Assembly Item No Part No Description Quantity 1 A2466034 Spacer Stack Assembly...

Page 19: ...9 27 28 31 21 Injector Cap Injector Screen Injector Plug O Ring Refill and Refill Port Plug Drain Line 3 4 Proper flow washer orientation directs water flow towards the washer face with rounded edge F...

Page 20: ...Washer 1 7 gpm for 3 4 A2253081 Drain Flow Washer 2 2 gpm for 3 4 A2253082 Drain Flow Washer 2 7 gpm for 3 4 A2253085 Drain Flow Washer 3 2 gpm for 3 4 A2253086 Drain Flow Washer 4 2 gpm for 3 4 A2253...

Page 21: ...mplete Specify Model A2042018 2 Brine Tank w Cover A2071005 3 Brine Well A2072003 4 Brine Well Cap A2250003 5 Overflow Elbow A2118010 6 Brine Tube w Air Check B1020001 7 Brine Line Hose w Inserts A200...

Page 22: ...95069 Nut 1 Quick Connect 1 37 A2360039 Meter Assembly 1 38 A2100027 Turbine Assembly 1 39 use item 51 O Ring 215 Use Valve O ring Kit 1 40 A2287077 Meter Plug Assembly Time clock option 1 Item 37 inc...

Page 23: ...395009 Bypass Handle 2 47 A2104036 Bypass Rotor Seal Retainer 2 48 use item 52 O Ring 135 use Bypass Valve Kit 2 49 use item 52 O Ring 112 use Bypass Valve Kit 2 50 use item 52 O Ring 214 use Bypass V...

Page 24: ...n Quantity 1 A2095069 Nut 1 Quick Connect 2 2 A2453012 Split Ring 2 3 A2077178 O Ring 215 2 4 A2569008 Fitting 3 4 1 PVC Solvent 90 2 Order No A2435072 Optional Description Fitting 3 4 Brass Sweat Ass...

Page 25: ...been ser viced b Foreign matter is lodged in control valve c High drive forces on piston d Control valve piston not in home position e Motor not inserted fully to engage pinion motor wires broken or d...

Page 26: ...ion b Meter connection disconnected c Restricted stalled meter turbine d Defective meter e Defective PC board f Set up error a Power has been out more than two hours the transformer was unplugged and...

Page 27: ...GF SERIESAUTOMATIC WATER CONDITIONERS NOTES...

Page 28: ...8 569 G F R2...

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