background image

“GF” SERIES AUTOMATIC WATER CONDITIONERS

INSTALLATION

4

Installation Procedures

Please see page 3 for installation of fitting assemblies.
All installation procedures must conform to local plumbing, electrical and sanitation codes and ordinances.

A. Planning Installation

1.  It is recommended that outside faucets for lawn 

service be on a hard water line, ahead of the soft-

ener.  This will conserve softened water, save salt 

and prevent lawn damage.  If this is not practical, 

use the convenient integral bypass valve assembly 

during irrigation flows.

2.  CAUTION:  The inlet water temperature MUST 

NOT EXCEED 110° F.

3.  DO NOT locate the softener where ambient tem-

perature drops below 40° F.

4.  Allow space around the softener for ease of servic-

ing.

5.  Softener drain lines must never be solidly con-

nected to the sewer line (always provide an air gap 

at the END of the drain line).

6.  The drain line must NOT be elevated over 5’ from 

the top of the softener on well systems, and 8’ on 

municipal water systems.

7.  Drain line must not extend more than 20’ in length.  

If longer runs are required increase the drain size 

to 1”.

8.  The brine tank or salt storage cabinet is a gravity drain.  This drain line must be lower than the drain fitting on 

the side wall of the brine tank or cabinet.

B. General Installation

1.  Turn off the main water supply before making any plumbing connections to existing piping.
2.  Move the softener into position, making sure it is on a clean level surface.  If shims are needed you may use 

those to create a level installation.  DO NOT USE METAL SHIMS

3.  When installing the unit, be sure to connect the inlet and outlet to the correct ports on the valve. The bypass 

valve and the control valve are both marked with arrows that indicate the direction of water flow.  If water lines 

are reversed resin maybe forced from the water softener and into household plumbing system.  Should this  

occur, the plumbing system would need to be flushed. 

4.  Install the bypass valve assembly.  The control valve is designed to accommodate minor plumbing misalign-

ments.  It is not designed to support the weight of the unit. 

5.  Please see page 3, item 3 for assembling and soldering of fittings.
6.  Install an appropriate grounding strap across the inlet and outlet piping of the water conditioning system to 

ensure that a proper ground is maintained.

7.  Move the brine tank into place.  Making sure that the floor is clean of any debris.  Sharp objects such as rocks 

can cause punctures to the brine tank over a period of time.  This would not be covered under Marlo’s warranty. 

(DO NOT ADD SALT AT THIS TIME).

8.  Connect one end of the brine line (brine line is located inside the brine tank.  Marlo units come with 5’ of brine 

line) to the brine elbow of the brine tank and the other end to the brine elbow on the control valve.  The brine 

elbow on the control valve is black in color and located on the top of the control valve.  The brine elbow swivels 

to allow the brine tank to be placed in a convenient position.

9.  The drain line connector is located on the top of the control valve and is black in color.  The water softener comes 

standard with 5/8 insert and nut if installer is using a poly tube.  The drain elbow is threaded, so a ¾” drain line 

may also be used.  NOTE:  If soldering the drain line use caution so as not to cause damage to the drain elbow.

Safety

Brine

Valve

Brine Tank

Overflow

Drain

Control 

Valve

Brine 

Grid

Plate

Brine

Well

Air 

Check

Resin

Tank

Distributor

Tube

Assembly

Ion

Exchange

Media

www.Marlo-Inc.com

Summary of Contents for GF24

Page 1: ...GF Series Water Softener INSTALLATION OPERATION AND MAINTENANCE MANUAL MODEL NO SERIAL NO DATE INSTALLED DEALER COMPLETE FOR FUTURE REFERENCE 8 569 G F R2...

Page 2: ...rine tank cabinet or solu tion container without charge You pay freight one way and local labor charges No allowance is made for consequential damage labor or expense incurred as a result of proven de...

Page 3: ...tallation Fitting Assemblies 3 Installation Procedures 4 OPERATION Control Valve Function and Cycles of Operation 7 Control Valve Programming 8 Flow Diagrams 12 Bypass Valve Operation 13 MAINTENANCE V...

Page 4: ...IN OUT INCHES 1 1 1 DRAIN SIZE INCHES 3 4 3 4 3 4 OPERATING PRESSURE MAX PSI 125 125 125 OPERATING TEMPERATURE MAX DEG F 110 110 110 MINERAL TANK SIZE DIA X HT 2 INCHES 8X44 10x47 12x52 BRINE TANK SI...

Page 5: ...5 ft High Pressure Warning If feedwater pressure is known to be above 100 p s i it is strongly recommended that a pressure reducing valve be installed at this point Hard water to Sprinklers and any d...

Page 6: ...ape is not necessary on the nut connection or caps because of o ring seals Do not use Vaseline oils or other hydrocarbon lubricants oanywhere on the control valve or resin tank assembly A silicon lubr...

Page 7: ...valve The bypass valve and the control valve are both marked with arrows that indicate the direction of water flow If water lines are reversed resin maybe forced from the water softener and into hous...

Page 8: ...13 figure 2 8 Press the REGEN button again to cycle the unit to the next cycle Wait for the piston to stop moving and press the REGEN button again Repeat this until the unit is at the home screen The...

Page 9: ...ime of day Activate Lockout Feature Press DOWN then NEXT then UP then CLOCK in sequence LOCK will briefly ap pear in the display De activate Lockout Feature Press DOWN then NEXT then UP then CLOCK UNL...

Page 10: ...g takes much less time than comparable products currently on the market Control valve installation is made easy because the distributor tube can be cut 1 2 above to 1 2 below the top of the tank threa...

Page 11: ...de using DOWN or UP number of days between regeneration 1 to 28 or OFF See Setting Options Table for more detail on setup Press NEXT to go to step 4I Press REGEN to return to previous step STEP 4I STE...

Page 12: ...for instructions The fth display will show either DP or HOLD if the dP switch is closed If the system has called for a regeneration that will occur at the pre set time of regeneration the words REGEN...

Page 13: ...usually referred to as manual regeneration There may be a period of heavy water usage because of guests or a heavy laundry day To initiate a manual regeneration at the preset delayed regeneration tim...

Page 14: ...ay will ash on and off which indicates the time of day should be reset and the non rechargeable battery replaced The system will remember the rest Error Message If the word ERROR and a number are disp...

Page 15: ...Y WATER TO TOP OF TANK CONDITIONED WATER FROM DISTRIBUTOR OUTLET PORT FOR SERVICE WATER flow diagram rinse flow diagram fill CONDITIONED WATER TO REGENERANT TANK SUPPLY WATER OUTLET PORT FOR SERVICE W...

Page 16: ...ndles point in the direction of flow indicated by the engraved arrows on the control valve Water flows through the control valve during normal operation and this position also allows the control valve...

Page 17: ...GF SERIESAUTOMATIC WATER CONDITIONERS MAINTENANCE 14 Drive Cap Assembly Downflow Piston Regenerant Piston and Spacer Stack Assembly Front Cover and Drive Assembly t t t 14...

Page 18: ...1 14 A2242054 Transformer 110V 12V 1 Drive Cap Assembly Downflow Piston Upflow Piston Regenerant Piston and Spacer Stack Assembly Item No Part No Description Quantity 1 A2466034 Spacer Stack Assembly...

Page 19: ...9 27 28 31 21 Injector Cap Injector Screen Injector Plug O Ring Refill and Refill Port Plug Drain Line 3 4 Proper flow washer orientation directs water flow towards the washer face with rounded edge F...

Page 20: ...Washer 1 7 gpm for 3 4 A2253081 Drain Flow Washer 2 2 gpm for 3 4 A2253082 Drain Flow Washer 2 7 gpm for 3 4 A2253085 Drain Flow Washer 3 2 gpm for 3 4 A2253086 Drain Flow Washer 4 2 gpm for 3 4 A2253...

Page 21: ...mplete Specify Model A2042018 2 Brine Tank w Cover A2071005 3 Brine Well A2072003 4 Brine Well Cap A2250003 5 Overflow Elbow A2118010 6 Brine Tube w Air Check B1020001 7 Brine Line Hose w Inserts A200...

Page 22: ...95069 Nut 1 Quick Connect 1 37 A2360039 Meter Assembly 1 38 A2100027 Turbine Assembly 1 39 use item 51 O Ring 215 Use Valve O ring Kit 1 40 A2287077 Meter Plug Assembly Time clock option 1 Item 37 inc...

Page 23: ...395009 Bypass Handle 2 47 A2104036 Bypass Rotor Seal Retainer 2 48 use item 52 O Ring 135 use Bypass Valve Kit 2 49 use item 52 O Ring 112 use Bypass Valve Kit 2 50 use item 52 O Ring 214 use Bypass V...

Page 24: ...n Quantity 1 A2095069 Nut 1 Quick Connect 2 2 A2453012 Split Ring 2 3 A2077178 O Ring 215 2 4 A2569008 Fitting 3 4 1 PVC Solvent 90 2 Order No A2435072 Optional Description Fitting 3 4 Brass Sweat Ass...

Page 25: ...been ser viced b Foreign matter is lodged in control valve c High drive forces on piston d Control valve piston not in home position e Motor not inserted fully to engage pinion motor wires broken or d...

Page 26: ...ion b Meter connection disconnected c Restricted stalled meter turbine d Defective meter e Defective PC board f Set up error a Power has been out more than two hours the transformer was unplugged and...

Page 27: ...GF SERIESAUTOMATIC WATER CONDITIONERS NOTES...

Page 28: ...8 569 G F R2...

Reviews: