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GSi PNEG-1894, Installation Manual

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Table of Contents

PNEG-1894 

TopDry Chute Controller

3

Contents

Chapter 1  Safety .....................................................................................................................................................4

Safety Guidelines  .................................................................................................................................. 4
Cautionary Symbols Definitions ............................................................................................................. 5
Safety Cautions  ..................................................................................................................................... 6
Safety Sign-Off Sheet  ............................................................................................................................ 9

Chapter 2  Decals ..................................................................................................................................................10

Chapter 3  Controller Layout  ...............................................................................................................................12

Chapter 4  Installation  ..........................................................................................................................................13

Chute Controller Installation for TopDry System  ................................................................................. 13
Locating the Chute Pulley Assembly  ................................................................................................... 13
Attaching the Mounting Plate and Gussets to the Stiffener ................................................................. 15
Assembling the Chain Guard ............................................................................................................... 17
Installing the Housing Assembly .......................................................................................................... 18
Testing that the Sprocket Correctly Activates the Limit Switch  ........................................................... 19
Connecting the Cable to the Turnbuckle  ............................................................................................. 20
Leveling the Dump Chutes  .................................................................................................................. 22

Chapter 5  Wiring and Schematic Diagrams  ......................................................................................................23

Actuator Wiring Schematic  .................................................................................................................. 23
TopDry Chute Control Panel Wiring Schematic  .................................................................................. 24

Chapter 6  Warranty  ..............................................................................................................................................25

Summary of Contents for PNEG-1894

Page 1: ...PNEG 1894 TopDry Chute Controller Installation Manual PNEG 1894 Version 5 1 Date 09 27 20...

Page 2: ...te Controller All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at a...

Page 3: ...stallation for TopDry System 13 Locating the Chute Pulley Assembly 13 Attaching the Mounting Plate and Gussets to the Stiffener 15 Assembling the Chain Guard 17 Installing the Housing Assembly 18 Test...

Page 4: ...must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be insta...

Page 5: ...is symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can resul...

Page 6: ...owed exactly a fire or explosion can result causing property damage personal injury or loss of life Carefully read all safety messages in this manual and safety signs on your machine Keep signs in goo...

Page 7: ...Equipment Properly Make sure grain chutes are empty by performing a manual dump before entering the bin Before attempting to remove and reinstall the fan blade contact GSI for the recommended procedu...

Page 8: ...wear personal protective equipment PPE as needed Complete a permit to work and follow all permit required confined space entry procedures defined by the site manager Make sure that the area has been...

Page 9: ...Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal re...

Page 10: ...pressure may damage roof Use positive aeration system Make sure all roof vents are open and unobstructed Start roof fans when supply fans are started Do not operate when conditions exist that may cau...

Page 11: ...sidedraw wall discharge systems UNLOADING INSTRUCTIONS Failure to heed these warnings could result in serious injury death structural damage or collapse of tank DC GBC 2A D placer des pi ces peut cra...

Page 12: ...12 PNEG 1894 TopDry Chute Controller 3 Controller Layout Figure 3A Chute Pulley Cable Location...

Page 13: ...the chute controller location before installing the stiffener mounting plate Locating the Chute Pulley Assembly 1 Position the pulley in the hole that is located 9 3 8 23 8 cm horizontally from the c...

Page 14: ...4 Installation 14 PNEG 1894 TopDry Chute Controller Figure 4C...

Page 15: ...all six 6 holes in the stiffener using the mounting plate as a template for hole locations making sure that the holes are drilled on the peaks of corrugation ridge 3 Attach the stiffener mounting pla...

Page 16: ...tiffener mounting plate A using three 3 flange bolts E and nuts F for each mounting gusset See Figure 4E Figure 4E Ref Part Description A TD 101327 Stiffener Mounting Plate D TD 101326 Lower Mounting...

Page 17: ...tightening with flange nuts E See Figure 4F 3 Feed chain A that is part of the chute position controller drive from the chute position controller around the small sprocket and out through the back pan...

Page 18: ...ld drill all four 4 holes in the bin sidewalls through the four 4 holes in the sidewall mounting brackets D making sure that the holes are drilled on the peaks of the corrugation ridges Use bolts to a...

Page 19: ...ed the tamper switch B must be depressed a Use tape to secure tamper switch in the depressed position b Ensure the sprocket C is in the open position when beginning testing Use the manual dump chute s...

Page 20: ...he Turnbuckle 1 Run the cable from the inside of the bin through the sidewall sheet over the chute pulley on the bin eave and down to the chain tunbuckle from the controller See Figure 4I Figure 4I Re...

Page 21: ...e D to the halfway point to allow for adjustment in both directions See Figure 4J Figure 4J 3 Bolt the turnbuckle to the chain C See Figure 4J 4 Attach the cable to the turnbuckle using cable clamps E...

Page 22: ...he chutes via chains The controller retracts the cable to close the chutes or extends the cable to open the chutes 2 Dump chutes should be level in the closed position Use the turnbuckle to adjust the...

Page 23: ...PNEG 1894 TopDry Chute Controller 23 5 Wiring and Schematic Diagrams Actuator Wiring Schematic...

Page 24: ...5 Wiring and Schematic Diagrams 24 PNEG 1894 TopDry Chute Controller TopDry Chute Control Panel Wiring Schematic...

Page 25: ...DESIGN OF SUCH PRODUCTS The sole and exclusive remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product purchased This Warranty only covers th...

Page 26: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...

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