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Table of Contents
I. GENERAL SAFETY INFORMATION .....................................................................................................................3
II. GENERAL INFORMATION ...................................................................................................................................5
2.1 System Description .................................................................................................................................5
2.2 Optional Features ...................................................................................................................................6
2.3 Material Sampled....................................................................................................................................6
2.4 Sampler Construction .............................................................................................................................6
III. GENERAL INSTALLATION REQUIREMENTS ....................................................................................................7
3.1 Receiving Inspection...............................................................................................................................7
3.2 Pre-Installation Preparation ....................................................................................................................7
3.3 Location ..................................................................................................................................................7
3.4 General Mounting Guidelines .................................................................................................................7
3.5 Material Sample Transport Lines............................................................................................................8
3.6 Controller Location..................................................................................................................................8
3.7 System Wiring.........................................................................................................................................8
3.7.1 Electrical Power Requirements, System..............................................................................................8
3.7.1.1 Controller ..........................................................................................................................................8
3.7.1.2 Drive Motor .......................................................................................................................................8
IV. OPERATIONS AND ADJUSTMENTS..................................................................................................................9
4.1 Control Components And Their Functions..............................................................................................9
4.1.1 POWER OFF/ON Switch S-1 ............................................................................................................10
4.1.2 POWER Pilot Light.............................................................................................................................10
4.1.3 TRAVERSE LEFT Pilot Light.............................................................................................................10
4.1.4 TRAVERSE RIGHT Pilot Light...........................................................................................................10
4.1.5 Digital Display Timer T-1 (Standard)..................................................................................................10
4.1.6 Main Fuse ..........................................................................................................................................11
4.1.7 Index Relay IR-1 ................................................................................................................................11
4.1.8 Reverse Delay Timer Relays .............................................................................................................12
4.1.9 Terminal Strip.....................................................................................................................................12
4.2 Sampler Mounted Electrical Components.............................................................................................12
4.2.1 Limit Switches, LS-1 & LS-2 ..............................................................................................................12
4.2.2 Drive Motor ........................................................................................................................................12
V. MAINTENANCE AND REPAIR ...........................................................................................................................13
5.1 General Maintenance............................................................................................................................13
5.2 Periodic Inspection................................................................................................................................13
5.3 Lubrication .............................................................................................................................................14
5.3.1 Drive Chain, Sprockets & Idler Shaft .................................................................................................14
5.3.2 Gear Reducer ....................................................................................................................................14
5.4 Mechanical Repair Procedures.............................................................................................................14
5.4.1 Drive Chain Adjustment .....................................................................................................................14
5.4.2 Limit Switch Adjustment.....................................................................................................................14
5.4.3 Sample Cutter Blade Replacement....................................................................................................14
5.4.4 Sample Cutter Seals Replacement....................................................................................................15
5.4.5 Drive Clutch Adjustment ....................................................................................................................15
5.4.6 Drive Clutch, Facings, Bushing & Sprocket Replacement .................................................................15
VI. TROUBLESHOOTING .......................................................................................................................................17
6.1 General TD Sampler Troubleshooting ..................................................................................................17
VII. REPLACEMENT PARTS...................................................................................................................................18
7.1 Scope....................................................................................................................................................18
7.2 Ordering Parts ......................................................................................................................................18
7.3 Replacement Parts ...............................................................................................................................18
7.4 Repair Kits ............................................................................................................................................18
