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4.1.8  Reverse Delay Timer Relays 

 

These  timers  monitor  the  amount  of  time  the  sample 

pelican takes to traverse from one side to the other and will 

force  the  starter  to  reverse  if  the  sample  cutter  takes  too 

long to complete its traverse.  If the sample cutter fails to 

traverse  fully  accross  the  material  flow  and  trip  the  limit 

switch prior to timing out the starter will reverse the motor 

direction an return the cutter to the position it was at prior 

to starting.  The sample cutter is designed to travel at fixed 

speed  of  20  inches  per  second.    Use  the  following  chart 

when  setting  the  timer  settings.    Note  an  additional  half 

second was added to the theoretical traverse time to allow 

for acceleration. 

 

 

4.1.9  Terminal Strip 

 

This  20-position  barrier  terminal  strip  serves  as  the  controller's  interface  and  connection  point  for  all  external 

circuits  and  for  the  components  mounted  on  the  enclosure's  front  panel.    Refer  to  the  certified  electrical 

drawing(s). 

 

4.2  Sampler Mounted Electrical Components 
4.2.1  Limit Switches, LS-1 & LS-2 

 

One  of  these  switches  is  actuated  when  the 

sample cutter is in a rest position.  Upon initiation 

of a sample cycle the power is routed through the 

normally  closed  contacts  of  the  opposite  limit 

sample  to  the  drive  motor  starter.    The  drive 

motor  starts  and  the  sample  cutter  traverses 

through  the  material  flow towards the other side.  

Upon reaching the opposite side the limit switch is 

tripped.    The  opening  of  the  normally  closed 

contacts removes power to the drive motor starter 

thus  stopping  the  sample  cutter  rotation.    The 

sample  cutter  remains  on  this  side  until  another 

signal to sample is given by the controller. 

 

Correct  wiring  termination  is  essential  to  proper 

sampler  operation.    Refer  to  figure  4-2,  it  shows 

the  limit  switch  utilized  on  the  Exporter  sampler 

and the physical orientation of the proper wiring connections. 

 

4.2.2  Drive Motor 

 

This motor drives the sample cutter through a right angle gear reducer and a set of sprockets and chain.  Verify 

that the motor is turning the proper direction of rotation when wiring the system.  On initial setup, jog the motor to 

insure proper rotation. 

MODEL 

SIZE 

STROKE 

RECOMMENDED 

DELAY TIMER SETTING 

18 

15 

1.3 sec 

24 

21 

1.6 sec 

30 

27 

1.9 sec 

36 

33 

2.2 sec 

42 

39 

2.5 sec 

48 

49 

3.0 sec 

54 

55 

3.3 sec 

60 

61 

3.6 sec 

66 

67 

3.9 sec 

72 

73 

4.2 sec 

 

FIGURE 4-2, LIMIT SWITCH CONNECTIONS 

Summary of Contents for IS TD

Page 1: ...9575 N 109 th Ave Omaha Nebraska 68142 402 330 1500 www intersystems net SAFETY INSTALLATION OPERATION MAINTENANCE M A N U A L SAMPLER Model TD No PC 522818A Revised 2006 10 26...

Page 2: ...SE RIGHT Pilot Light 10 4 1 5 Digital Display Timer T 1 Standard 10 4 1 6 Main Fuse 11 4 1 7 Index Relay IR 1 11 4 1 8 Reverse Delay Timer Relays 12 4 1 9 Terminal Strip 12 4 2 Sampler Mounted Electri...

Page 3: ...RANTY 22 List Of Illustrations Drawings FIGURE 1 1 TD SAMPLER SAFETY LABEL LOCATIONS 4 FIGURE 2 1 TYPICAL INSTALLATION MODEL TD SAMPLING SYSTEM 5 FIGURE 4 1 STANDARD NEMA 12 CONTROL PANEL DETAIL 9 FIG...

Page 4: ...r its operating environment Careless changes could result in death or serious injury to people and reduce the performance and service life of the equipment Never perform any service on this equipment...

Page 5: ...4 FIGURE 1 1 TD SAMPLER SAFETY LABEL LOCATIONS...

Page 6: ...based but which could also be volume or quantity based A sample cycle begins when an electric motor drives the slotted sample cutter through the product flow to collect a sample of the material The s...

Page 7: ...of special materials such as stainless steel or nedox coatings D Programmable Controls to sequence the sampler and the sample collection equipment E Abrasion resistant linings of urethane AR carbon s...

Page 8: ...o be sampled as in Figure 2 1 Install the sampler as it is shown and noted on the certified drawings The sampler may or may not be supplied with a partial or a whole conveyor discharge hood Provide ne...

Page 9: ...O NOT locate the controller in a hazardous area D Most applications require that the sampler be in easy view of the controller 3 7 System Wiring Refer to the certified electrical drawing s for specifi...

Page 10: ...BY COMMON SENSE CAN RESULT IN DEATH SERIOUS INJURY AND OR EQUIPMENT DAMAGE LOCKOUT POWER BEFORE PERFORMING ANY MAINTENANCE 4 1 Control Components And Their Functions FIGURE 4 1 STANDARD NEMA 12 CONTRO...

Page 11: ...ly the timer begins timing down When the illuminated display reads all zeroes 000 the timer has timed out and initiates a sampling cycle The sample pelican traverses through the product flow to collec...

Page 12: ...d the timer is electronically switched to the new units as well 2 LINE FREQUENCY To set the proper line frequency connect the jumper wire to either the 50 HZ or 60 HZ pin These pins are clearly marked...

Page 13: ...mple cutter is in a rest position Upon initiation of a sample cycle the power is routed through the normally closed contacts of the opposite limit sample to the drive motor starter The drive motor sta...

Page 14: ...ed intervals while observing all safety precautions observe the sampler as it operates Inspect for A Loose or missing hardware B Noisy motor or motor reducer bearings C Overheated motor or reducer D A...

Page 15: ...oint where the adjustment of the eye bolts will no longer permit further tightening Shorten the chain by removing a link if necessary 5 4 2 Limit Switch Adjustment Loosen and adjust the limit switch a...

Page 16: ...clutch may need adjustment if it starts to slip When following the instructions below refer to the clutch drawing page 16 A Shutoff and lockout all power electrical pneumatic and hydraulic B Shut dow...

Page 17: ...ng the new facings items 10C sprocket item 12 bushing item 11 H Turn the adjusting nut item 10D clockwise to finger tightness Tighten an additional 1 2 to 3 4 turn I Turn the adjusting nut to position...

Page 18: ...rrect Refer to certified electrical schematic Motor power off Turn on Motor starter heaters tripped Reset Motor burnt out Replace Motor thermal overload tripped Allow motor to cool reset Defective tim...

Page 19: ...lity built piece of machinery As with any machine parts do wear out and fail It is InterSystems recommendation that a small supply of spare parts be kept on hand to cover any minor breakdowns A separa...

Page 20: ...DJ LS LEVER ARM 2 18 35352 LIMIT SWITCH BRKT 2 19 35354 LIMIT SWITCH 2 20 35073 3 ID GUM RUBBER TUBE A R 21 SEE CERT DWG PELICAN DUST SEAL BRACKET 2 22 SEE CERT DWG SAMPLE PELICAN 1 23 SEE CERT DWG CU...

Page 21: ...2 522273 522274 37 1 WEDGE GUARD 522280 522281 522282 522283 522284 38 1 HORZ DRIVE GUARD 522290 522291 522292 522293 522294 ITEM NO QTY DESCRIPTION MACHINE SIZE CONVEYOR BELT WIDTH 48 54 60 66 70 29...

Page 22: ...21 FIGURE 7 1 TD SAMPLER PARTS DRAWING...

Page 23: ...r than by an Authorized Service Representative This warranty does not cover the replacement of parts inoperative because of wear occasioned by use the cost of replacing parts by a person other than an...

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